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Section 677 (ENGINE - 3.5L ECOBOOST (272kW/370PS)): Installation: Engine

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s) / General Equipment 

GFD39292Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar TKIT-2006UF-FLM TKIT-2006UF-ROW
GFD40238Courtesy of FORD MOTOR COMPANY
 307-346 (T97T-7902-A) Retainer, Torque Converter TKIT-1997-F/FLM/LT TKIT-1998-LM (NavigatoR)
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name Specification
Motorcraft ® Multi-Purpose Grease Spray XL-5-A ESB-M1C93-B
Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP WSS-M2C946-A
Threadlock 262 TA-26 WSK-M2G351-A6

  1. 1.

    1. 1.

      Inspect the engine mount-to-frame nut plate for thread damage.

    1. 2.

      If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.
    • Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
GFD39164Courtesy of FORD MOTOR COMPANY

  1. 2.

    Remove Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
GFD40262Courtesy of FORD MOTOR COMPANY

  1. 3.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material

    : Motorcraft ® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

GFD39526Courtesy of FORD MOTOR COMPANY

  1. 4.

    • Inspect the torque converter stud and flexplate for paint marks.
    • Align the torque converter stud and flexplate hole near the paint marks to the 12 o'clock position.
GFD40352Courtesy of FORD MOTOR COMPANY

  1. 5.

    NOTE: The use of a ratchet strap may be needed to level the engine.
    NOTE: Use a commercially available quick link on the right side between the lifting eye and the engine spreader bar.
    NOTE: Use a commercially available quick link on the chain to minimize the spread of the chain.

    Using the floor crane and the engine spreader bar, position the engine in the engine compartment. Use Special Service Tool: 303-1246 Engine Spreader Bar. Use the General Equipment: Floor Crane

GFD40261Courtesy of FORD MOTOR COMPANY

  1. 6.

    Position back and attach the generator wiring harness retainer to the lower LH side of the engine block.
GFD39675Courtesy of FORD MOTOR COMPANY

  1. 7.

    Using the floor crane and the engine spreader bar, position the engine to the transmission. Use Special Service Tool: 303-1246 Engine Spreader Bar. Use the General Equipment: Floor Crane
GFD40261Courtesy of FORD MOTOR COMPANY

  1. 8.

    Align the engine to the transmission and draw together using the bolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD40353Courtesy of FORD MOTOR COMPANY

  1. 9.

    Using the floor crane and the engine spreader bar, raise the engine and install the install the LH engine mount.
GFD40133Courtesy of FORD MOTOR COMPANY

  1. 10.

    NOTE: Use only hand tools when installing the LH engine mount through bolt or the engine mount may be damaged.
    • Install the new LH mount through bolt.
    • Do not torque at this time.
GFD39161Courtesy of FORD MOTOR COMPANY

  1. 11.

    Lower the engine.

  1. 12.

    Install the new LH engine mount bolts.

    Torque

    : 129 lb.ft (175 Nm)

GFD40136Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove the floor jack and the block of wood. Use the General Equipment: Trolley Jack Use the General Equipment: Wooden Block
GFD39328Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove the floor crane and the engine spreader bar. Use Special Service Tool: 303-1246 Engine Spreader Bar. Use the General Equipment: Floor Crane
GFD40261Courtesy of FORD MOTOR COMPANY

  1. 15.

    Connect the ignition coil electrical connector at the left rear lifting bracket.
GFD40125Courtesy of FORD MOTOR COMPANY

  1. 16.

    NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Tighten the LH engine mount through bolt.

    Torque

    : 258 lb.ft (350 Nm)

GFD40137Courtesy of FORD MOTOR COMPANY

  1. 17.

    NOTE: Only use hand tools when installing the engine mount nuts and studs or damage to the engine mount can occur.
    NOTE: Apply threadlock to the stud threads prior to installation.

    Install the RH engine mount studs.

    Material

    : Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque

    : 22 lb.ft (30 Nm)

GFD40150Courtesy of FORD MOTOR COMPANY

  1. 18.

    NOTE: Only use hand tools when installing the engine mount nuts and studs or damage to the engine mount can occur.

    Install the new RH engine mount nuts.

    Torque

    : 111 lb.ft (150 Nm)

GFD40151Courtesy of FORD MOTOR COMPANY

  1. 19.

    Install the RH side bellhousing bolt.

    Torque

    : 35 lb.ft (48 Nm)

GFD40354Courtesy of FORD MOTOR COMPANY

  1. 20.

    Install the shift cable bracket and the LH side bellhousing bolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD40355Courtesy of FORD MOTOR COMPANY

  1. 21.

    Install the upper bellhousing bolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD40259Courtesy of FORD MOTOR COMPANY

  1. 22.

    Install the lower bellhousing bolt.

    Torque

    : 35 lb.ft (48 Nm)

GFD40258Courtesy of FORD MOTOR COMPANY

  1. 23.

    NOTE: Do not lubricate the engine oil filter gasket.

    Install a new oil filter.

    Torque

    : Stage 1: 44 lb.in (5 Nm) Stage 2: 180 °

GFD40119Courtesy of FORD MOTOR COMPANY

  1. 24.

    NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

    Torque

    : 85 lb.ft (115 Nm)

GFD39152Courtesy of FORD MOTOR COMPANY

  1. 25.

    Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the new bolts.

    Torque

    : 46 lb.ft (63 Nm)

GFD39176Courtesy of FORD MOTOR COMPANY

  1. 26.

    Install the new RH catalytic converter-to-turbocharger nuts.

    Torque

    : 30 lb.ft (40 Nm)

GFD40139Courtesy of FORD MOTOR COMPANY

  1. 27.

    Install the new LH catalytic converter-to-turbocharger nuts.

    Torque

    : 30 lb.ft (40 Nm)

GFD40140Courtesy of FORD MOTOR COMPANY

  1. 28.

    NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install new torque converter nuts.

    Torque

    : 35 lb.ft (48 Nm)

GFD40356Courtesy of FORD MOTOR COMPANY

  1. 29.

    Install the access cover and the retainers.
GFD40256Courtesy of FORD MOTOR COMPANY

  1. 30.

    Attach the starter motor wiring harness retainer to the oil pan.
GFD39641Courtesy of FORD MOTOR COMPANY

  1. 31.

    Install the following items:

  1. 32.

    • Position back the electrical harness. Connect the transmission electrical connector and wire retainers.
    • Connect the CMS (catalyst monitor sensor) electrical connectors.
GFD40255Courtesy of FORD MOTOR COMPANY

  1. 33.

    If equipped, connect the transfer case electrical connector.
GFD40254Courtesy of FORD MOTOR COMPANY

  1. 34.

    Connect the HO2S electrical connector and harness retainer.
GFD40253Courtesy of FORD MOTOR COMPANY

  1. 35.

    If equipped, install the skid plate and the bolts.

    Torque

    : 30 lb.ft (40 Nm)

GFD39149Courtesy of FORD MOTOR COMPANY

  1. 36.

    • If equipped, install the underbody shield and the bolts.

      Torque

      : 30 lb.ft (40 Nm)

    • Install the pin-type retainers.
GFD39150Courtesy of FORD MOTOR COMPANY

  1. 37.

    • If equipped, install the transmission housing cover and attach the retainer.
    • Install the bolts.

      Torque

      : 71 lb.in (8 Nm)

GFD38415Courtesy of FORD MOTOR COMPANY

  1. 38.

    Connect the HO2S electrical connector and harness retainer.
GFD40252Courtesy of FORD MOTOR COMPANY

  1. 39.

    Install the following items:

  1. 40.

    Install the ground strap and the nut. Connect the ground strap retainers.

    Torque

    : 106 lb.in (12 Nm)

GFD40251Courtesy of FORD MOTOR COMPANY

  1. 41.

    Install the radiator hose. Connect the coolant hoses at the oil cooler. Use the General Equipment: Hose Clamp Remover/Installer
GFD40250Courtesy of FORD MOTOR COMPANY

  1. 42.

    Position back the CAC tube bracket and install the nuts.

    Torque

    : 53 lb.in (6 Nm)

GFD40142Courtesy of FORD MOTOR COMPANY

  1. 43.

    Position back the degas bottle hose assembly and connect the heater hose. Use the General Equipment: Hose Clamp Remover/Installer
GFD40249Courtesy of FORD MOTOR COMPANY

  1. 44.

    Connect the degas bottle hose at the thermostat housing.
GFD40248Courtesy of FORD MOTOR COMPANY

  1. 45.

    Position back and connect the heater hose. Use the General Equipment: Hose Clamp Remover/Installer
GFD40247Courtesy of FORD MOTOR COMPANY

  1. 46.

    Position back and connect the vacuum pump tube.
GFD40246Courtesy of FORD MOTOR COMPANY

  1. 47.

    If equipped, connect the wiring harness retainers to the rear of the RH valve cover.
GFD40227Courtesy of FORD MOTOR COMPANY

  1. 48.

    If equipped, connect the electrical connector and the wire harness retainer.
GFD40245Courtesy of FORD MOTOR COMPANY

  1. 49.

    Connect the PCM electrical connector, electrical connector and the wire harness retainer.
GFD40229Courtesy of FORD MOTOR COMPANY

  1. 50.

    Install the following items:

  1. 51.

    • Connect the electrical connector and the wiring retainer.
    • Install the generator nut and position back the boot.

      Torque

      : 150 lb.in (17 Nm)

GFD40244Courtesy of FORD MOTOR COMPANY

  1. 52.

    Connect the generator wiring harness to the engine front cover.
GFD39643Courtesy of FORD MOTOR COMPANY

  1. 53.

    Position back the engine wire harness. Position back the transmission cooler tubes and install the nut.

    Torque

    : 106 lb.in (12 Nm)

GFD39642Courtesy of FORD MOTOR COMPANY

  1. 54.

    Connect the A/C compressor electrical connector and attach the wire retainer.
GFD40243Courtesy of FORD MOTOR COMPANY

  1. 55.

    • Connect the A/C pressure switch.
    • Install a new O-ring seal.
    • Install the A/C tube and nut.

      Torque

      : 133 lb.in (15 Nm)

GFD40242Courtesy of FORD MOTOR COMPANY

  1. 56.

    Install the air bypass tube assembly.
GFD40241Courtesy of FORD MOTOR COMPANY

  1. 57.

    • Install the turbocharger outlet tube and connect turbocharger outlet tube into the grommet. Tighten the clamps.
    • Connect the turbocharger outlet tube hose.

      Torque

      : 44 lb.in (5 Nm)

GFD40110Courtesy of FORD MOTOR COMPANY

  1. 58.

    Install the turbocharger inlet tube and connect the turbocharger inlet tube into the grommet. Tighten the clamp at the turbocharger.

    Torque

    : 44 lb.in (5 Nm)

GFD40109Courtesy of FORD MOTOR COMPANY

  1. 59.

    Connect the turbocharger inlet tube hose.
GFD40108Courtesy of FORD MOTOR COMPANY

  1. 60.

    Connect the battery positive cable. Refer to: Battery Disconnect and Connect .

  1. 61.

    Install the turbocharger outlet tube and connect turbocharger outlet tube into the grommet. Tighten the clamps.

    Torque

    : 44 lb.in (5 Nm)

GFD40107Courtesy of FORD MOTOR COMPANY

  1. 62.

    If equipped, connect the block heater and wire retainers.
GFD40240Courtesy of FORD MOTOR COMPANY

  1. 63.

    Install the turbocharger inlet tube and connect the turbocharger inlet tube into the grommet. Tighten the clamp at the turbocharger.

    Torque

    : 44 lb.in (5 Nm)

GFD40105Courtesy of FORD MOTOR COMPANY

  1. 64.

    Connect the quick connect couplings and the turbocharger bypass tube. Refer to: QUICK RELEASE COUPLING .
GFD40104Courtesy of FORD MOTOR COMPANY

  1. 65.

    1. 1.

      Install the PCV tube. Refer to: QUICK RELEASE COUPLING .

    1. 2.

      Connect the PCV pressure sensor electrical connector.
GFD40121Courtesy of FORD MOTOR COMPANY

  1. 66.

    Install the CAC-to-TB (throttle body) pipe. Tighten the clamps.

    Torque

    : 44 lb.in (5 Nm)

GFD40102Courtesy of FORD MOTOR COMPANY

  1. 67.

    Connect the electrical connector and the wire retainer. Connect the quick connect coupling. Refer to: QUICK RELEASE COUPLING .
GFD40101Courtesy of FORD MOTOR COMPANY

  1. 68.

    Install the cooling module. Refer to: COOLING MODULE .

  1. 69.

    Install the engine appearance cover.
GFD38911Courtesy of FORD MOTOR COMPANY

  1. 70.

    Fill the engine with clean engine oil. Refer to: Specifications .

    Material

    : Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

GFD40122Courtesy of FORD MOTOR COMPANY

  1. 71.

    Connect the battery ground cable. Refer to: Battery Disconnect and Connect .

  1. 72.

    NOTE: Align the index marks made during hood removal.

    Install the hood and the nuts.

    Torque

    : 18 lb.ft (25 Nm)

GFD39295Courtesy of FORD MOTOR COMPANY

  1. 73.

    After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.

  1. 74.

    Start and check the exhaust system for leaks.
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