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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 676 (Engine - 3.5L DURATEC (209KW/284PS)) >> Removal And Installation >> Upper Intake Manifold >> Removal

Upper Intake Manifold: Removal

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

  1. 1.

    Remove the air cleaner outlet pipe. Refer to: AIR CLEANER OUTLET PIPE .

  1. 2.

    • Disconnect the vacuum hose from the upper intake manifold. Use the General Equipment: Hose Clamp Remover/Installer
    • Detach the vacuum hose retainer from the throttle body.
GFD39773Courtesy of FORD MOTOR COMPANY

  1. 3.

    • Disconnect the EVAP purge valve electrical connector.
    • Detach the wiring harness retainers.
GFD39774Courtesy of FORD MOTOR COMPANY

  1. 4.

    • Disconnect the PCV tube from the upper intake manifold and position aside.
    • Remove the upper intake manifold support bolt.
    • Disconnect the throttle body electrical connector and wire harness retainer.
GFD39775Courtesy of FORD MOTOR COMPANY

  1. 5.

    Disconnect the MAP sensor electrical connector and wiring harness retainer.
GFD39776Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the bolts and the upper intake manifold.
GFD39777Courtesy of FORD MOTOR COMPANY

  1. 7.

    • Remove and discard the upper intake manifold gaskets.
    • Clean and inspect all of the sealing surfaces of the upper and lower intake manifold.
GFD39778Courtesy of FORD MOTOR COMPANY