Lower Intake Manifold: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

1.

Install the new lower intake manifold gaskets.

GFD39710

Courtesy of FORD MOTOR COMPANY

2.

Install the lower intake manifold and the bolts.
Torque

: 89 lb.in (10 Nm)

Fig 1: Lower Intake Manifold Bolts Tightening Sequence

GFD39711

Courtesy of FORD MOTOR CO.

3.

Connect the coolant tube to the lower intake manifold.

GFD39707

Courtesy of FORD MOTOR COMPANY

4.

Connect the fuel injector electrical connectors.

GFD39706

Courtesy of FORD MOTOR COMPANY

5.

Install the thermostat housing. Refer to: THERMOSTAT HOUSING .

6.

Install the fuel rail sound insulators.

GFD39705

Courtesy of FORD MOTOR COMPANY

7.

Connect the fuel tube quick release coupling. Refer to: QUICK RELEASE COUPLING .

GFD39704

Courtesy of FORD MOTOR COMPANY

8.

Install the upper intake manifold. Refer to: Upper Intake Manifold .

9.

Connect the battery ground cable. Refer to: Battery Disconnect and Connect .

10.

Fill the cooling system. Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING .