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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 676 (Engine - 3.5L DURATEC (209KW/284PS)) >> Removal And Installation >> Cylinder Head RH >> Installation

Cylinder Head RH: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

  1. 1.

    Install the cylinder head gasket.
GFD39631Courtesy of FORD MOTOR COMPANY

  1. 2.

    NOTE: If the cylinder head is replaced, a new secondary timing chain tensioner will need to be installed.
    NOTE: Install new cylinder head bolts.

    Install the cylinder head and the new bolts.

    Torque

    : Stage 1: 177 lb.in (20 Nm) Stage 2: 26 lb.ft (35 Nm) Stage 3: 90 ° Stage 4: 90 ° Stage 5: 45 °

Fig 1: RH Cylinder Head Bolts Tightening Sequence
GFD39632Courtesy of FORD MOTOR CO.

  1. 3.

    Install the M6 bolt.

    Torque

    : 89 lb.in (10 Nm)

GFD39633Courtesy of FORD MOTOR COMPANY

  1. 4.

    NOTE: The valve tappets must be installed in their original positions.

    Lubricate the valve tappets with clean engine oil and install.

    Material

    : Motorcraft ® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

GFD39625Courtesy of FORD MOTOR COMPANY

  1. 5.

    Connect the CHT sensor electrical connector.
GFD39624Courtesy of FORD MOTOR COMPANY

  1. 6.

    NOTE: Do not use power tools to remove the bolt or damage to the upper RH timing chain guide may occur.

    Install the RH timing chain guide and the bolt.

    Torque

    : 89 lb.in (10 Nm)

GFD39623Courtesy of FORD MOTOR COMPANY

  1. 7.

    NOTE: Lubricate the O-ring seals with clean engine oil.

    Install the CMP sensors and the bolts.

    Material

    : Motorcraft ® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

    Torque

    : 89 lb.in (10 Nm)

GFD39622Courtesy of FORD MOTOR COMPANY

  1. 8.

    Connect the RH CMP sensor electrical connectors.
GFD39621Courtesy of FORD MOTOR COMPANY

  1. 9.

    Install the lower intake manifold. Refer to: Lower Intake Manifold .

  1. 10.

    Install the RH camshafts. Refer to: Camshafts .

  1. 11.

    Position the RH catalytic converter and install new flange nuts.

    Torque

    : 30 lb.ft (40 Nm)

GFD39634Courtesy of FORD MOTOR COMPANY

  1. 12.

    Connect the RH HO2S and catalyst monitor sensor electrical connectors and attach wiring harness to the retainer.
GFD39619Courtesy of FORD MOTOR COMPANY

  1. 13.

    • Remove the oil pan drain plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment
    • Install the oil pan drain plug.

      Torque

      : 20 lb.ft (27 Nm)

GFD39635Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove and discard the engine oil filter. Use the General Equipment: Oil Drain Equipment
GFD39636Courtesy of FORD MOTOR COMPANY

  1. 15.

    NOTE: Do not lubricate the engine oil filter seal.

    Install a new engine oil filter.

    Torque

    : Stage 1: 44 lb.in (5 Nm) Stage 2: 180 °

GFD39637Courtesy of FORD MOTOR COMPANY

  1. 16.

    • If equipped, install the transmission housing cover and attach the retainer.
    • Install the bolts.

      Torque

      : 71 lb.in (8 Nm)

GFD38415Courtesy of FORD MOTOR COMPANY

  1. 17.

    Fill the engine with clean engine oil. Refer to: Specifications .

    Material

    : Motorcraft ® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

GFD39618Courtesy of FORD MOTOR COMPANY

  1. 18.

    Fill the cooling system. Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING

  1. 19.

    Connect the battery ground. Refer to: Battery Disconnect and Connect .

  1. 20.

    Start and check the exhaust system for leaks.