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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 675 (Engine - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

  1. 1.

    Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .

  1. 2.

    1. 1.

      Remove the nuts.

    1. 2.

      Slide the engine appearance cover out of the retaining bracket.
    • If the engine appearance cover stud bolts are loosened or removed, they must be installed/tightened into the intake manifold.

      Torque

      : 62 lb.in (7 Nm)

GFD39181Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the following items:

  1. 4.

    1. 1.

      Disconnect the EVAP tube quick release coupling. Refer to: QUICK RELEASE COUPLING .

    1. 2.

      Disconnect the EVAP purge valve electrical connector.

    1. 3.

      Lift the EVAP purge valve off of the intake manifold mounting tab.
GFD39182Courtesy of FORD MOTOR COMPANY

  1. 5.

    1. 1.

      Disconnect the crankcase pressure sensor electrical connector.

    1. 2.

      Disconnect the PCV tube quick release coupling. Refer to: QUICK RELEASE COUPLING
GFD39183Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the bolts and the engine appearance cover bracket.
GFD39184Courtesy of FORD MOTOR COMPANY

  1. 7.

    Disconnect the vacuum tube quick release coupling. Refer to: QUICK RELEASE COUPLING .
GFD39185Courtesy of FORD MOTOR COMPANY

  1. 8.

    Disconnect the engine wiring harness electrical connectors and retainers.
GFD39186Courtesy of FORD MOTOR COMPANY

  1. 9.

    1. 1.

      Remove the vacuum harness pressure sensor bolt.

    1. 2.

      Disconnect the MAP sensor electrical connector.

    1. 3.

      Detach the wiring harness and vacuum harness retainers.
GFD39187Courtesy of FORD MOTOR COMPANY

  1. 10.

    • Disconnect the throttle body electrical connector and wiring harness retainer.
GFD39188Courtesy of FORD MOTOR COMPANY

  1. 11.

    Disconnect the engine wiring harness electrical connectors and detach the harness and vacuum hose retainers.
GFD39189Courtesy of FORD MOTOR COMPANY

  1. 12.

    Detach the engine wiring harness and vacuum hose retainers.
GFD39190Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove the bolts and position the coolant pipe aside.
GFD39191Courtesy of FORD MOTOR COMPANY

  1. 14.

    1. 1.

      Loosen the bolts.

    1. 2.

      Position the vacuum harness aside.

    1. 3.

      Remove the intake manifold.
GFD39192Courtesy of FORD MOTOR COMPANY

  1. 15.

    • Remove and inspect the gaskets, replace as necessary.
    • Clean and inspect all sealing surfaces.
GFD39193Courtesy of FORD MOTOR COMPANY