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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 646 (Front Drive Axle/Differential) >> Removal And Installation >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Remove all of the silicone gasket and make sure the surfaces are free of oil before applying the new silicone gasket.
  1. Clean the gasket mating surface of the axle and the differential housing cover.
    G00405660Courtesy of FORD MOTOR COMPANY
  2. NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new sealant must be applied. If possible, allow one hour before filling with lubricant to make sure the silicone sealant has correctly cured.
  3. Apply a new continuous bead of sealant to the differential housing cover as shown.

    Material: Motorcraft® Silicone Gasket and Sealant / TA-30 (WSE-M4G323-A4)

    G00405661Courtesy of FORD MOTOR COMPANY
  4. Install the differential housing cover and the bolts.
    • Torque  : 24 lb.ft (32 Nm)
    G00405659Courtesy of FORD MOTOR COMPANY
  5. If equipped. Connect the EOP sensor electrical connector.
    G00405658Courtesy of FORD MOTOR COMPANY
  6. If equipped.
    1. Install the steering gear shield to the frame rail.
    2. Install the new push pins.
    G00405656Courtesy of FORD MOTOR COMPANY
  7. If equipped. Install the oil drip tray to the cross member and the bolts.
    • Torque  : 62 lb.in (7 Nm)
    G00405655Courtesy of FORD MOTOR COMPANY
  8. Connect the front differential breather hose.
    G00405657Courtesy of FORD MOTOR COMPANY
  9. Install the engine oil pan skid plate and the bolts.
    • Torque  : 30 lb.ft (40 Nm)
    G00405654Courtesy of FORD MOTOR COMPANY
  10. If equipped. Install the skid plate and the bolts.
    • Torque  : 30 lb.ft (40 Nm)
    G00405653Courtesy of FORD MOTOR COMPANY
  11. If removed. Install the engine skid plate and the bolts.
    • Torque  : 30 lb.ft (40 Nm)
    G00405652Courtesy of FORD MOTOR COMPANY
  12. If equipped. Install the front underbody skid plate and the bolts.
    • Torque  : 35 lb.ft (48 Nm)
    G00405651Courtesy of FORD MOTOR COMPANY
  13. If equipped. Install the spacer to the front underbody skid plate and the bolts.
    • Torque  : 41 lb.ft (55 Nm)
    G00405650Courtesy of FORD MOTOR COMPANY
  14. Fill the front differential assembly with clean fluid.

    Refer to: Differential Fluid Level Check .