Drive Pinion Flange: Installation

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

1.

If necessary. Install a new drive pinion seal. Refer to: Drive Pinion Seal .

2.

Lubricate the drive pinion flange mating surfaces with grease.
Material

: Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

Courtesy of FORD MOTOR COMPANY

3.

NOTE: Mure sure drive pinion flange and drive pinion stem are phased correctly using previously applied mark.

Using the special tool, install the pinion flange. Use Special Service Tool: 205-233 (T85T-4851-AH) Installer, Drive Pinion Flange.

Courtesy of FORD MOTOR COMPANY

4.

NOTE: Under no circumstances is the pinion nut to be backed off to reduce drive pinion bearing preload. If reduced drive pinion bearing preload is required, a new drive pinion collapsible spacer and pinion nut must be installed or damage to the component may occur.

NOTE: When installing the drive pinion flange and pinion nut with no differential carrier installed, the drag torque (torque to turn) should be 2 to 3 Nm (16-29 in-lbs).

NOTE: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small increments until it is within 0.3 Nm (3 lb-in) of the reference measurement. If 0.3 Nm (3 lb-in) is exceeded, then the collapsible spacer will be damaged and a new collapsible spacer will be required.

Using the special tool to hold the pinion flange, install the new pinion nut. Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.

Courtesy of FORD MOTOR COMPANY

5.

Using a punch and a n copper hammer, stake the pinion nut into the pinion stake groove. Use the General Equipment: Copper Hammer Use the General Equipment: Punch

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6.
1. 1.
  
  Align the index-mark on the driveshaft to the rear axle pinion flange.
1. 2.
  
  Install the new driveshaft-to-pinion flange bolts.
  Torque
  
  : 76 lb.ft (103 Nm)

Courtesy of FORD MOTOR COMPANY

7.

Install the rear brake pads. Refer to: Brake Pads - Vehicles Without: Electronic Parking Brake (EPB) . Refer to: Brake Caliper - Vehicles With: Electronic Parking Brake (EPB) .