Differential Carrier: Disassembly
WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
- 1.
Remove the differential carrier. Refer to: Differential Carrier .
- 2.
Using the general equipment, remove and discard the differential bearings. Use Special Service Tool: 205-D072 (D97L-4221-A) 2 Jaw Puller., 205-D061 (D83T-4205-C2) Step Plate.
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- 3.
Remove and discard the ring gear bolts.
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- 4.
Using the brass punch and a soft face hammer, remove the ring gear. Use the General Equipment: Punch Use the General Equipment: Copper Hammer
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- 5.
Make sure the differential case flange is clean and free of foreign material.
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- 6.
Remove the differential pinion shaft lock bolt and the differential pinion shaft.
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- 7.
Install the Differential Gauge in a suitable vise. Use Special Service Tool: 205-384 (T97T-4205-A) Gauge, Differential (Traction Lock).
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- 8.
Install the differential case on the Differential Gauge.
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- 9.
Rotate and remove the differential pinion gears and differential pinion gear thrust washers.
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- 10.
Remove the differential side gears and the differential side gear thrust washers.
 Courtesy of FORD MOTOR COMPANY
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