LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 582 (Transfer Case) >> Removal >> Transfer Case >> Transfer Case - Right Side

Transfer Case - Right Side

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Transfer Case Components (Right Side)
G06171862Courtesy of FORD MOTOR CO.
Item Part Number Description
1 7A443 Transfer case-to-transmission bolt (9 required)
2 7A195 Transfer case
3 7D494 Vent tube
4 W713728-S Transmission mount bolt (4 required)
5 6D091 Transmission mount
6 W709341-S Exhaust support bracket bolt
7 14489 Shift motor electrical connector - ESOF
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to JACKING & LIFTING .
  2. If equipped, remove the 4 skid plate bolts and remove the skid plate.
    Fig 2: Locating Skid Plate Bolts
    G06170392Courtesy of FORD MOTOR CO.
  3. Drain the fluid if the transfer case is to be disassembled.
    • Apply thread sealant to the drain plug threads and install the drain plug when finished draining.
      • Tighten to 15 Nm (133 lb-in).
        G07963373
  4. Remove the front driveshaft. Refer to DRIVESHAFT .
  5. Remove the rear driveshaft. Refer to DRIVESHAFT .
  6. Disconnect the shift motor electrical connector and detach the 2 harness retainer clips from the transfer case.
    Fig 3: Locating Transfer Case Retainer Clips
    G06171886Courtesy of FORD MOTOR CO.
  7. Disconnect the vent hose from the transfer case.
    Fig 4: Disconnecting Vent Hose From Transfer Case
    G07963520Courtesy of FORD MOTOR CO.
  8. Remove the RH exhaust heat shield bolt from the transmission support crossmember.
    Fig 5: Locating RH Exhaust Heat Shield Bolt
    G06127308Courtesy of FORD MOTOR CO.
  9. Remove the LH exhaust heat shield bolt from the transmission support crossmember.
    Fig 6: Locating LH Exhaust Heat Shield Bolt
    G06170367Courtesy of FORD MOTOR CO.
  10. Support the front of the transmission.
    Fig 7: Supporting Front Of Transmission
    G06127699Courtesy of FORD MOTOR CO.
  11. Remove and discard the 4 transmission support crossmember nuts and bolts.
    Fig 8: Locating Crossmember Bolts And Nuts
    G06128174Courtesy of FORD MOTOR CO.
  12. Remove the 2 transmission mount nuts and the transmission support crossmember.
    Fig 9: Locating Crossmember Bolts And Nuts
    G06128175Courtesy of FORD MOTOR CO.
  13. Remove the bolt from the LH exhaust support bracket.
    Fig 10: Removing Bolt From LH Exhaust Support Bracket
    G06170376Courtesy of FORD MOTOR CO.
  14. Remove the 4 transmission mount bolts and the transmission mount.
    Fig 11: Locating Transmission Insulator And Retainer Bolts
    G06128176Courtesy of FORD MOTOR CO.
  15. Using a transmission jack, position it to the transfer case. Secure the transfer case to the jack with a safety strap.
    Fig 12: Positioning Transfer Case Using Transmission Jack
    G06171874Courtesy of FORD MOTOR CO.
  16. Remove and discard the 9 transfer case-to-transmission bolts.
  17. Separate the transfer case from the transmission and move the transfer case rearward 25.4 mm (1 in). Move the transfer case rearward off the output shaft and lower it from the vehicle.
    Fig 13: Locating Transmission Mount Rubbers On Exhaust
    G06128177Courtesy of FORD MOTOR CO.
scientia non olet · About LEMON Manuals