Transfer Case - Right Side

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Transfer Case Replacement Components With Torque Specifications (Right Side)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	7A443	Transfer case-to-transmission bolt (9 required)
2	7A195	Transfer case
3	7D494	Vent tube
4	W713728-S	Transmission mount bolt (4 required)
5	6D091	Transmission mount
6	W70934-S	Exhaust support bracket bolt
7	14489	Shift motor electrical connector

Position the transfer case to the transmission and onto the output shaft. With the transfer case 25.4 mm (1 in) from the transmission, push the transfer case to the transmission.
NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install 9 new transfer case-to-transmission bolts.
- Tighten the bolts evenly in a cross pattern to 17 Nm (150 lb-in).
Install the transmission mount and the 4 transmission mount bolts.
- Tighten to 90 Nm (66 lb-ft).
  
  Fig 2: Locating Transmission Insulator And Retainer Bolts
  Courtesy of FORD MOTOR CO.
Install the LH exhaust support bracket and bolt.
- Tighten to 35 Nm (26 lb-ft).
  
  Fig 3: Installing LH Exhaust Support Bracket And Bolt
  Courtesy of FORD MOTOR CO.
Position the transmission support crossmember and the 2 transmission mount nuts.
- Do not tighten at this time.
  
  Fig 4: Locating Crossmember Bolts And Nuts
  Courtesy of FORD MOTOR CO.
Install the 4 new transmission support crossmember bolts and nuts, then tighten the transmission support crossmember and transmission mount nuts.
1. Install the transmission support crossmember bolts.
  - Remove the transmission jack from under the transmission pan rail.
2. Install the transmission support crossmember nuts and tighten to 90 Nm (66 lb-ft).
3. Tighten the transmission mount nuts to 103 Nm (76 lb-ft).
Install the LH exhaust heat shield bolt to the transmission support crossmember.
- Tighten to 15 Nm (133 lb-in).
  
  Fig 5: Locating LH Exhaust Heat Shield Bolt
  Courtesy of FORD MOTOR CO.
Install the RH exhaust heat shield bolt to the transmission support crossmember.
- Tighten to 15 Nm (133 lb-in).
  
  Fig 6: Locating RH Exhaust Heat Shield Bolt
  Courtesy of FORD MOTOR CO.
Connect the vent hose to the transfer case.

Fig 7: Connecting Vent Hose To Transfer Case
Courtesy of FORD MOTOR CO.
Connect the shift motor electrical connector and attach the 2 harness retainer clips to the transfer case.

Fig 8: Locating Shift Motor Electrical Connector And Clip
Courtesy of FORD MOTOR CO.
NOTE: Align the index marks made during removal.

Install the rear driveshaft. Refer to DRIVESHAFT .
NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to DRIVESHAFT .
Fill the transfer case. Refer to TRANSFER CASE DRAINING AND FILLING .
If equipped, position the skid plate and install the 4 skid plate bolts.
- Tighten to 40 Nm (30 lb-ft).
  
  Fig 9: Locating Skid Plate Bolts
  Courtesy of FORD MOTOR CO.