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Removal and Installation

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

All engines 

  1. Disconnect the battery negative cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove the Air Cleaner (ACL) outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  3. Remove the 4 pushpins and the upper radiator air deflector.
    G08339980

    6.2L engines 

  4. Disconnect the Mass Air Flow (MAF) sensor electrical connector.
    G08340021
  5. Remove the 2 bolts and position the coolant expansion tank aside.
    Fig 1: Locating Coolant Expansion Tank Bolts
    G06126924Courtesy of FORD MOTOR CO.
  6. Detach the power steering fluid cooler hose retainer from the cooling fan motor and shroud.
  7. Detach the wiring harness retainer from the power steering fluid reservoir stud bolt.
  8. Remove the nut, detach the generator battery positive cable from the positive battery terminal, detach the 3 wiring harness retainers from the cooling fan shroud and position the wiring harness aside.
    • To install, tighten to 9 Nm (80 lb-in).
      Fig 2: Locating Wiring Harness Retainers To Cooling Fan Shroud
      G06455459Courtesy of FORD MOTOR CO.
  9. Detach the upper radiator hose retainer from the cooling fan motor and shroud.

    3.5L Gasoline Turbocharged Direct Injection (GTDI), 3.7L and 5.0L engines 

  10. Detach the wiring harness retainer from the stud bolt on the LH side of the cooling fan shroud.
  11. Disconnect the positive battery cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  12. Detach the battery cable retainer from the cooling fan shroud.

    All engines 

  13. NOTE: Push the 2 LH wiring harness retainer tabs outward to release.

    Detach the LH wiring harness retainer and the 3 RH wiring harness pushpins.

    G08339982
  14. Disconnect the 2 cooling fan electrical connectors.
  15. Detach the 3 cooling fan wiring harness retainers.
  16. Remove the 4 Battery Junction Box (BJB) bracket bolts.
    • To install, tighten to 10 Nm (89 lb-in).

    3.5L GTDI , 3.7L and 5.0L Engines 

  17. Position the wiring harness aside.

    6.2L engines 

  18. Remove the power steering fluid reservoir stud bolt and position the power steering fluid reservoir and the wiring harness aside.
    • To install, tighten to 11 Nm (97 lb-in).

    All engines 

  19. Remove the 2 bolts and the cooling fan motor and shroud.
    • To install, tighten to 7 Nm (62 lb-in).
  20. To install, reverse the removal procedure.
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