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Coolant Pump - 3.5L GTDI, 3.7L: Installation

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new O-ring seal in the coolant pump and lubricate it with clean engine coolant.
  2. Position a new gasket, press the coolant pump over the channel cover plate snout protruding from the engine front cover and install the 7 bolts finger tight.
  3. Tighten the coolant pump bolts in the sequence shown in illustration in 2 stages.
    • Stage 1: Tighten to 10 Nm (89 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
      G07961972
  4. Position the coolant pump pulley and install the 4 bolts finger tight.
  5. Install the thermostat housing. For additional information, refer to THERMOSTAT HOUSING - 3.5L GTDI  or THERMOSTAT HOUSING - 3.7L .
  6. Remove the plastic from the A/C compressor belt.
  7. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  8. Tighten the 4 coolant pump pulley bolts.
    • Tighten to 25 Nm (18 lb-ft).
  9. Install the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  10. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .