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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 566 (Auxiliary Brake System) >> Diagnosis And Testing >> Auxiliary Brake System - Trailer Brake Control (TBC) Module >> Pinpoint Tests >> Pinpoint Test B: The Trailer Brakes are Inoperative >> Pinpoint Test B: The Trailer Brakes Are Inoperative

Pinpoint Test B: The Trailer Brakes Are Inoperative

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.
NOTE: Make sure the trailer brakes are electric-magnet actuated drum-type brakes before proceeding with this pinpoint test.
  1. B1 CHECK FOR ANY PCM DTCs 
    • Ignition ON.
    • Allow at least 10 seconds for all modules to wake up and prove out.
    • Enter the following diagnostic mode on the scan tool: Self Test - PCM Key ON Engine OFF (KOEO).
    • Retrieve and record any PCM DTCs.

    Are any PCM DTCs retrieved? 

  2. B2 CHECK FOR ANY ABS MODULE DTCs 
    • Enter the following diagnostic mode on the scan tool: Self Test - ABS Module.
    • Retrieve and record any ABS module DTCs.

    Are any ABS module DTCs retrieved? 

  3. B3 CHECK FOR SCAN TOOL COMMUNICATION WITH THE TBC MODULE 
    • Using a scan tool, carry out the network test.

    Did the TBC module pass the network test? 

  4. B4 CHECK FOR TBC MODULE DTCs 
    • Review the DTCs retrieved and recorded during TBC  module self-test.

    Are any TBC module DTCs present? 

  5. B5 CHECK THE TBC MODULE FOR MAXIMUM OUTPUT 
    NOTE: Battery voltage must be greater than 10 volts.
    • Ignition ON.
    • Set a gain of 10 in the TBC  module.
    • NOTE: If the manual slider switch is held to the full left position for more than 5 to 20 minutes, the TBC  module automatically shuts down.

      Have an assistant press the manual slider switch fully to the left with a gain of 10 on the TBC  module.

    • Measure the voltage between trailer tow 7-pin trailer tow connector electric brake supply pin, component side and ground.
      Fig 1: Measuring Voltage Between Trailer Tow 7-Pin Trailer Tow Connector Electric Brake Control Supply Pin And Ground
      G00541287Courtesy of FORD MOTOR CO.

    Is the voltage greater than 10-12 volts? 

    • Yes  : The TBC  module is operating correctly. SEND the trailer to an authorized camper/trailer repair center for an overload condition.
    • No  : GO to B6  .
  6. B6 CHECK THE TRAILER TOW CONNECTOR FOR AN OPEN 
    • Ignition OFF.
    • Disconnect: Trailer Tow Connector C439A  .
    • Ignition ON.
    • Have an assistant press the manual slider switch fully to the left with a gain of 10 on the TBC  module.
    • Measure the voltage between the trailer tow connector C439A-3  , circuit CAT19 (BU), harness side and ground.
      Fig 2: Measuring Voltage Between Trailer Tow Connector C439A-3, Circuit CAT19 (BU) And Ground
      G00541288Courtesy of FORD MOTOR CO.

    Is the voltage greater than 10 volts? 

    • Yes  : INSTALL a new trailer tow connector. CLEAR the DTCs. TEST the system for normal operation.
    • No  : GO to B7  .
  7. B7 CHECK THE TBC MODULE PWM OUTPUT CIRCUIT FOR AN OPEN 
    • Ignition OFF.
    • Measure the resistance between the trailer tow connector C439A-3  , circuit CAT19 (BU), harness side and TBC  module C2142-14  , circuit CAT19 (BU), harness side.
      Fig 3: Measuring Resistance Between Trailer Tow Connector C439A-3, Circuit CAT19 (BU) And TBC Module C2142-14, Circuit CAT19 (BU)
      G00541289Courtesy of FORD MOTOR CO.

    Is the resistance less than 5 ohms? 

    • Yes  : GO to B8  .
    • No  : REPAIR the circuit. TEST the system for normal operation.
  8. B8 CHECK THE BATTERY VOLTAGE TO THE TBC MODULE 
    • Ignition OFF.
    • Measure the voltage between TBC  module C2142-8  , circuit SBB17 (RD), harness side and ground.
      Fig 4: Measuring Voltage Between TBC Module C2142-8, Circuit SBB17 (RD), Harness Side And Ground
      G00541290Courtesy of FORD MOTOR CO.

    Is the voltage greater than 10 volts? 

    • Yes  : GO to B9  .
    • No  : VERIFY the BJB  fuse 17 (30A) is OK. If OK, REPAIR circuit SBB17 (RD) for an open. TEST the system for normal operation.
  9. B9 CHECK FOR CORRECT TBC MODULE OPERATION 
    • Disconnect the TBC  module connector.
    • Check for:
      • corrosion
      • damaged pins
      • pushed-out pins
    • Connect the TBC  module connector and make sure it seats correctly.
    • Operate the system and verify the concern is still present.

    Is the concern still present? 

    • Yes  : INSTALL a new TBC  module. REFER to TRAILER BRAKE CONTROL (TBC) MODULE . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.