PINPOINT TEST AA: DTCs B0061:11, B0061:12, B0061:13 AND B0061:1C
- AA1 RETRIEVE OCSM DTCs
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - OCSM .
Was DTC B0061:11, B0061:12, B0061:13 or B0061:1C retrieved on-demand during self-test?
- Yes
: This fault cannot be cleared until it is corrected and the DTC is no longer retrieved on-demand during the self-test.
For DTC B0061:11 or B0061:12, GO to AA2 .
For DTC B0061:13, GO to AA8.
For DTC B0061:1C, GO to AA10.
- No : This is an intermittent fault when present as a Continuous Memory Diagnostic Trouble Code (CMDTC) only. GO to AA12.
- AA2 CHECK THE BTS NOTE: This pinpoint test step attempts to change the fault reported by the OCSM by inducing a different fault condition. If the fault reported changes, this indicates the OCSM is functioning correctly and is not the source of the fault.
- Ignition OFF.WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment.
- Disconnect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- Enter the following diagnostic mode on the scan tool: Self Test - OCSM .
- DIAGNOSTIC TIP: When viewing DTCs with the BTS disconnected, an open circuit fault is normally retrieved.
Was DTC B0061:11 or B0061:12 retrieved on-demand during self-test?
- Yes
: For DTC B0061:11, GO to AA3
.
For DTC B0061:12, GO to AA5.
- No : INSTALL a new passenger safety belt retractor pretensioner assembly (includes BTS ). REFER to SAFETY BELT SYSTEM . GO to AA13.
- Ignition OFF.
- AA3 CHECK THE BTS CIRCUITS FOR A SHORT TO GROUND
- Ignition OFF.WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment.
- Disconnect: OCSM C3159.
- For regular cab and Crew Cab vehicles, measure the resistance between BTS C3238-1 , circuit VR210 (BU/BN), harness side and ground.
- For Super Cab vehicles, measure the resistance between BTS C829-1 , circuit VR210 (BU/BN), harness side and ground.
Are the resistances greater than 10, 000 ohms?
- Yes : GO to AA4 .
- No
: REPAIR circuit VR210 (BU/BN).
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- Ignition OFF.
- AA4 CHECK THE BTS VREF CIRCUIT FOR AN OPEN
- For regular cab and Crew Cab vehicles, measure the resistance between BTS C3238-3 , circuit LR142 (YE/BU), harness side and OCSM C3159-11 , circuit LR142 (YE/BU), harness side.
- For Super Cab vehicles, measure the resistance between BTS C829-3 , circuit LR142 (YE/BU), harness side and OCSM C3159-11 , circuit LR142 (YE/BU), harness side.
Is the resistance less than 0.5 ohm?
- Yes : GO to AA5 .
- No
: REPAIR circuit LR142 (YE/BU).
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- AA5 CHECK THE BTS SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
- Ignition OFF.
- Depower the SRS . Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Disconnect: Passenger Seat Side Air Bag Module C339.
- Disconnect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- Disconnect: OCSM C3159.
- Repower the SRS . Do not prove out the SRS at this time. Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Ignition ON.
- For regular cab and Crew Cab vehicles, measure the voltage between BTS C3238-1 , circuit VR210 (BU/BN), harness side and ground.
- For Super Cab vehicles, measure the voltage between BTS C829-1 , circuit VR210 (BU/BN), harness side and ground.
Is any voltage present?
- Yes
: REPAIR circuit VR210 (BU/BN).
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- No : GO to AA6 .
- AA6 CHECK THE BTS SIGNAL CIRCUIT FOR A SHORT TO THE BTS VREF CIRCUIT
- Ignition OFF.
- For regular cab and Crew Cab vehicles, measure the resistance between BTS C3238-1 , circuit VR210 (BU/BN), harness side and BTS C3238-3 , circuit LR142 (YE/BU), harness side.
- For Super Cab vehicles, measure the resistance between BTS C829-1 , circuit VR210 (BU/BN), harness side and BTS C829-3 , circuit LR142 (YE/BU), harness side.
Is the resistance greater than 10, 000 ohms?
- Yes : GO to AA7 .
- No
: REPAIR the circuits.
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- AA7 CHECK THE BTS GROUND CIRCUIT FOR AN OPEN
- For regular cab and Crew Cab vehicles, measure the resistance between BTS C3238-2 , circuit GD901 (BK), harness side and ground.
- For Super Cab vehicles, measure the resistance between BTS C829-2 , circuit GD174 (BK/WH), harness side and ground.
Is the resistance less than 3 ohms?
- Yes : GO to AA10.
- No
: REPAIR circuit GD901 (BK)/GD174 (BK/WH) or GD174 (BK/WH).
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- AA8 CHECK THE BTS NOTE: This pinpoint test step attempts to change the fault reported by the OCSM by inducing a different fault condition. If the fault reported changes, this indicates the OCSM is functioning correctly and is not the source of the fault.
- Ignition OFF.
- Depower the SRS . Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Disconnect: Passenger Seat Side Air Bag Module C339.
- Disconnect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- Connect a fused jumper wire between BTS C3238-1 /C829-1 , circuit VR210 (BU/BN), harness side and C3238-2 /C829-2 , circuit GD901 (BK)/GD174 (BK/WH), harness side.
- Repower the SRS . Do not prove out the SRS at this time. Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - OCSM .
- DIAGNOSTIC TIP: When viewing DTCs with the BTS circuits shorted together, a short to ground fault is normally retrieved.
Did the on-demand DTC change from B0061:13 to B0061:11?
- Yes : REMOVE the fused jumper wire and INSTALL a new passenger safety belt retractor pretensioner assembly (includes BTS ). REFER to SAFETY BELT SYSTEM . GO to AA13.
- No : REMOVE the fused jumper wire and GO to AA9 .
- AA9 CHECK THE BTS SIGNAL CIRCUIT FOR AN OPEN
- Ignition OFF.
- Disconnect: OCSM C3159.
- For regular cab and Crew Cab vehicles, measure the resistance between BTS C3238-1 , circuit VR210 (BU/BN), harness side and OCSM C3159-12 , circuit VR210 (BU/BN), harness side.
- For Super Cab vehicles, measure the resistance between BTS C829-1 , circuit VR210 (BU/BN), harness side and OCSM C3159-12 , circuit VR210 (BU/BN), harness side.
Are the resistances less than 0.5 ohm?
- Yes : GO to AA10 .
- No
: REPAIR circuit VR210 (BU/BN).
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
GO to AA13.
- AA10 CHECK BTS VOLTAGE OUTPUT
- Ignition OFF.
- Depower the SRS . Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Disconnect: Passenger Seat Side Air Bag Module C339.
- Disconnect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- Connect a jumper lead between BTS C3238-3 (regular cab and Crew Cab)/C829-3 (Super Cab), circuit LR142 (YE/BU), harness side and C3238/C829 pin 3, circuit LR142 (YE/BU), component side.
- Connect a jumper lead between BTS C3238-2 (regular cab and Crew Cab)/C829-2 (Super Cab), circuit GD901 (BK), harness side and C3238/C829 pin 2, circuit GD901 (BK)/GD174 (BK/WH), component side.
- Repower the SRS . Do not prove out the SRS at this time. Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Ignition ON.
- For regular cab and Crew Cab vehicles, measure the voltage between BTS C3238 pin 1, component side and ground as the tension of the BTS varies.
- For Super Cab vehicles, measure the voltage between BTS C829 pin 1, component side and ground as the tension of the BTS varies.
Does the voltage vary from approximately 0.95 volt with no tension applied to the sensor to approximately 3.8 volts with full tension applied to the sensor?
- Yes : REMOVE the fused jumper wires and GO to AA11 .
- No : REMOVE the fused jumper wire and INSTALL a new passenger safety belt retractor pretensioner assembly (includes BTS ). REFER to SAFETY BELT SYSTEM . GO to AA13.
- AA11 CONFIRM THE OCSM FAULT NOTE: Make sure all OCS components, restraint system sensor electrical connectors and the RCM electrical connectors are connected before carrying out the self-test. If not, DTCs will be recorded.
- Ignition OFF.WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment.
- Prior to reconnecting any previously disconnected SRS
component:
- inspect connector(s) (including any in-line connectors) for pushed-out, loose or spread terminals and loose or frayed wire connections at terminals.
- inspect wire harness for any damage, pinched, cut or pierced wires.
- repair any concerns found.
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
- Connect: OCSM C3159 (if disconnected previously).
- Connect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- If previously directed to depower the SRS , repower the SRS . Do not prove out the SRS at this time. Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - OCSM .
Was the original DTC retrieved on-demand during self-test?
- Yes : INSTALL a new OCSM . REFER to OCCUPANT CLASSIFICATION SYSTEM MODULE (OCSM) . GO to AA13.
- No : In the process of diagnosing the fault, the fault condition has become intermittent. Do not install any new SRS components at this time. Install SRS components only when directed to do so in the pinpoint test . GO to AA12 .
- Ignition OFF.
- AA12 CHECK FOR AN INTERMITTENT FAULT
- Ignition OFF.WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment.
- Disconnect: BTS C3238
(regular cab and Crew Cab)/C829
(Super Cab).
- inspect connector(s) (including any in-line connectors) for loose or spread terminals and loose or frayed wire connections at terminals.
- inspect wire harness for any damage, pinched, cut or pierced wires.
- repair any concerns found.
Refer to OEM CONNECTOR REPAIR PROCEDURES for schematic and connector information.
- Connect: BTS C3238 (regular cab and Crew Cab)/C829 (Super Cab).
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - OCSM .
Was DTC B0061:11, B0061:12, B0061:13 or B0061:1C retrieved on-demand during self-test?
- Yes
: The fault condition is now present. This fault cannot be cleared until it is corrected and the DTC is no longer retrieved on-demand during the self-test.
For DTC B0061:11 or B0061:12, GO to AA2.
For DTC B0061:13, GO to AA8.
For DTC B0061:1C, GO to AA10.
- No : CHECK for causes of the intermittent fault. ATTEMPT to recreate the hard fault by flexing the wire harness and cycling the ignition frequently. ACTIVATE other systems in the same wire harness. Do not install any new SRS components at this time. Install SRS components only when directed to do so in the pinpoint test . REPAIR any intermittent concerns found. GO to AA13 .
- Ignition OFF.
- AA13 CHECK FOR ADDITIONAL SRS DTCs
- Ignition OFF.WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment.
- Reconnect all SRS components (if previously disconnected).
- If previously directed to depower the SRS , repower the SRS . Do not prove out the SRS at this time. Refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - Restraints.NOTE: When selecting Restraints from the Self Test menu, DTCs are retrieved from the RCM and OCSM .
Are any RCM and/or OCSM DTCs retrieved?
- Yes : Do not clear any DTCs until all DTCs have been resolved. GO to the DTC CHARTS for pinpoint test direction.
- No : CLEAR all RCM and OCSM DTCs. PROVE OUT the SRS . The repair is complete. RETURN the vehicle to the customer.
- Ignition OFF.