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Differential Carrier: Removal

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Remove the axle shafts. For additional information, refer to AXLE SHAFT .
  2. NOTE: Index-mark the position of the differential bearing caps, as arrows may not be visible. The differential bearing caps must be installed in their original locations and positions.

    Remove the 4 differential bearing cap bolts and the 2 differential bearing caps.

    Fig 1: Locating Differential Bearing Cap Bolts
    G06166845Courtesy of FORD MOTOR CO.

    Electronic Locking Differential (ELD) equipped vehicles 

  3. Disconnect the Electronic Locking Differential (ELD) electrical connector and remove the bolt that holds the connector adapter to the housing.
    Fig 2: Locating Bolt Of Electronic Locking Differential Connector
    G06167070Courtesy of FORD MOTOR CO.
  4. Pull the connector adapter out and disconnect the ELD  coil electrical connector from the connector adapter. Discard the adapter.
    Fig 3: Locating Connector Adapter
    G06167071Courtesy of FORD MOTOR CO.

    All vehicles 

  5. NOTE: Place a wood block between the pry bar and the axle housing to protect the machined surface from damage.
    NOTE: Index-mark the position of the differential bearing shims. The differential bearing shims must be installed in their original locations and positions.

    Using pry bars and wood blocks, remove the differential carrier assembly from the axle housing.

    Fig 4: Removing Differential Carrier Assembly From Axle Housing
    G06166840Courtesy of FORD MOTOR CO.