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Section 540 (Engine Mechanical - 6.2L (2V)): Removal: Engine

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL DESCRIPTION

G06126494
 Lifting Bracket, Engine
303-F047  (014-00073) or equivalent
G06518201
 Support Brackets, Engine
303-1507  or equivalent
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. NOTE: Index-mark the hood hinge location to aid in hood installation.

    Remove the 4 bolts and the hood.

    Fig 1: Locating Hood Supports Mounting Bolt
    G06126496Courtesy of FORD MOTOR CO.
  3. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

    Remove the intake manifold. For additional information, refer to INTAKE MANIFOLD .

  4. Detach the wiring harness pin-type retainer from the rear of the RH valve cover.
    Fig 2: Locating Engine Harness Electrical Connector And Pin-Type Retainer
    G07479645Courtesy of FORD MOTOR CO.
  5. Remove the accessory drive belt.
  6. Remove the cooling module. For additional information, refer to ENGINE COOLING .
  7. Position the Power Distribution Box (PDB) and wiring harness forward.
  8. Remove the starter. For additional information, refer to STARTING SYSTEM .
  9. Detach the starter motor wiring harness pin-type retainer from the oil pan.
    Fig 3: Locating Starter Motor Wiring Harness Pin-Type Retainer From Oil Pan
    G07479657Courtesy of FORD MOTOR CO.
  10. Remove the 2 bolts and the flexplate inspection cover.
    Fig 4: Locating Flexplate Inspection Cover And Bolts
    G06126497Courtesy of FORD MOTOR CO.
  11. Remove the cylinder block opening cover.
    Fig 5: Locating Cylinder Block Opening Cover
    G06518330Courtesy of FORD MOTOR CO.
  12. Remove the 4 torque converter-to-flexplate nuts.
    • Discard the nuts.
      Fig 6: Locating Torque Converter-To-Flexplate Nuts
      G06518331Courtesy of FORD MOTOR CO.
  13. NOTE: The torque converter must be installed in it's original orientation to the flexplate or engine damage may occur.

    Rotate the flexplate so that the 2 slotted holes are shown in illustration at the 6 o'clock position and index mark the torque converter stud to the flexplate to maintain alignment during installation.

    Fig 7: Locating Flexplate Slotted Holes
    G06518332Courtesy of FORD MOTOR CO.
  14. NOTE: The upper 2 transmission-to-engine bolts will be removed later.

    Remove the lower 5 transmission-to-engine bolts.

    Fig 8: Locating Lower Transmission-To-Engine Bolts
    G06126500Courtesy of FORD MOTOR CO.
  15. Remove the drain plug and drain the engine oil. Install the drain plug when finished.
    • Tighten to 23 Nm (17 lb-ft).
      Fig 9: Locating Drain Plug
      G06126501Courtesy of FORD MOTOR CO.
  16. Disconnect the A/C compressor electrical connector and the wiring harness retainer.
    Fig 10: Locating A/C Compressor Electrical Connector And Wiring Harness Retainer
    G06137792Courtesy of FORD MOTOR CO.
  17. Remove the 3 bolts and position the A/C compressor aside.
    Fig 11: Locating A/C Compressor Bolts
    G06126504Courtesy of FORD MOTOR CO.
  18. Remove the nut and the starter wiring harness retainer push pin and position aside the starter wiring harness and transmission cooler tube support bracket.
    Fig 12: Locating Starter Wiring Harness Bracket Bolt
    G06167968Courtesy of FORD MOTOR CO.
  19. If equipped, disconnect the block heater electrical connector.
    Fig 13: Locating Block Heater Electrical Connector
    G09542183Courtesy of FORD MOTOR CO.
  20. Remove the 4 exhaust Y-pipe flange nuts.
    Fig 14: Locating Exhaust Manifold Flange Nuts
    G06126508Courtesy of FORD MOTOR CO.
  21. NOTE: Only use hand tools when removing the engine support insulator nuts or the engine support insulator may be damaged.
    NOTE: If during nut removal the stud bolt is extracted from the engine support insulator, separate the nut from the stud bolt prior to stud bolt installation.

    Remove the 2 RH engine support insulator nuts and studs.

    Fig 15: Locating Engine Support Insulator Nuts (RH)
    G06126509Courtesy of FORD MOTOR CO.
  22. If equipped, remove the front drive shaft. For additional in formation, refer to DRIVESHAFT .
  23. NOTE: Only use hand tools when loosening the engine support insulator through bolt or the engine support insulator may be damaged.

    Remove the LH engine support insulator bolt.

    Fig 16: Locating Engine Support Insulator Bolt
    G06126794Courtesy of FORD MOTOR CO.
  24. Loosen the 2 transmission mount nuts.
    Fig 17: Locating Transmission Mount Nuts
    G06126511Courtesy of FORD MOTOR CO.
  25. Remove and discard the oil filter.
    Fig 18: Locating Oil Filter
    G07961599Courtesy of FORD MOTOR CO.
  26. Disconnect the lower radiator hose from the oil filter.
    Fig 19: Locating Lower Radiator Hose From Oil Filter
    G07961600Courtesy of FORD MOTOR CO.
  27. Remove the oil cooler threaded shaft and position aside the oil cooler assembly.
    Fig 20: Locating Oil Cooler Threaded Shaft And Oil Cooler Assembly
    G07961601Courtesy of FORD MOTOR CO.
  28. NOTE: While servicing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result.

    Remove the bolt and detach the power steering return hose from the steering gear.

    Fig 21: Locating Power Steering Fluid Tubes And Bolt
    G06126514Courtesy of FORD MOTOR CO.
  29. Remove the power steering pump. For additional information, refer to POWER STEERING
  30. Disconnect electrical connector and detach the connector and wiring harness retainers.
    Fig 22: Locating Engine Harness Electrical Connector
    G06126819Courtesy of FORD MOTOR CO.
  31. Disconnect the PCM electrical connector and the engine wiring harness retainer and position the engine wiring harness aside.
    Fig 23: Locating PCM Electrical Connector
    G06126518Courtesy of FORD MOTOR CO.
  32. Remove the ground strap bolt.
    Fig 24: Locating Ground Strap And Bolt
    G06126817Courtesy of FORD MOTOR CO.
  33. Disconnect the 2 heater hoses.
  34. Support the transmission.
  35. NOTE: On Four-Wheel Drive (4WD), it may be necessary to reposition the transfer case vent hose to access the bolts.

    Remove the upper 2 transmission-to-engine bolts.

    Fig 25: Locating Upper Transmission-To-Engine Bolts
    G06126529Courtesy of FORD MOTOR CO.
  36. Install the Engine Lifting Bracket and Engine Support Brackets.
    Fig 26: Installing Engine Lifting Bracket And Engine Support Brackets
    G06518354Courtesy of FORD MOTOR CO.
  37. Remove the 2 bolts and the coolant expansion tank.
  38. Remove the steering column shaft-to-steering gear bolt and disconnect the steering column shaft.
  39. Using the Heavy Duty Floor Crane and the Engine Lifting Bracket, raise the engine assembly to gain access to the 3 LH engine support insulator bolts.
  40. Remove the 2 bolts and the LH exhaust manifold heat shield.
  41. Remove the 3 LH engine support Insulator bolts.
    G07960920
  42. Remove the LH engine support insulator from under the vehicle.
    G07960921
  43. Using a floor crane, remove the engine assembly from the vehicle.
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