Exhaust Manifold - RH: Installation

All vehicles 

1. Using 2 new exhaust manifold gaskets and 8 new studs, position the 2 gaskets and exhaust manifold and install the 8 studs.
   • Tighten to 25 Nm (18 lb-ft).
2. Using new exhaust manifold nuts, install the 8 nuts in 2 stages in the sequence shown in illustration.
   • Stage 1: Tighten to 25 Nm (18 lb-ft).
   • Stage 2: Tighten to 32 Nm (24 lb-ft).
     Fig 1: Identifying Exhaust Manifold Nuts Tightening Sequence

     Courtesy of FORD MOTOR CO.
3. Position the exhaust manifold heat shield and install the 2 bolts.
   • Tighten to 12 Nm (106 lb-in).
     Fig 2: Locating Exhaust Shield And Bolts

     Courtesy of FORD MOTOR CO.
4. Using the Engine Support Bar and Engine Support Bracket, lower the engine.
   Fig 3: Installing Engine Support Bar And Engine Support Bracket

   Courtesy of FORD MOTOR CO.
5. NOTE: Only use hand tools when tightening the engine support insulator through bolt or the engine support insulator may be damaged.

   Apply threadlock to the bolt threads and install the LH engine support insulator bolt.

   • Tighten to 350 Nm (258 lb-ft).
     Fig 4: Locating Engine Support Insulator Bolt

     Courtesy of FORD MOTOR CO.

   Four-Wheel Drive (4WD) vehicles 

6. Install the front drive shaft. For additional information, refer to DRIVESHAFT .

   All vehicles 

7. NOTE: Only use hand tools when tightening the engine support insulator nuts or the engine support insulator may be damaged.
   NOTE: Make sure the RH engine support insulator mating surfaces and the washer mating surface are free of foreign material and corrosion before installation. Install a new washer.

   Apply threadlock to the stud threads and install the RH engine support insulator washer and nuts.

   • Tighten to 175 Nm (129 lb-ft).
     Fig 5: Locating Engine Support Insulator Nuts (RH)

     Courtesy of FORD MOTOR CO.
8. Tighten the 2 transmission mount nuts.
   • Tighten to 103 Nm (76 lb-ft).
     Fig 6: Locating Transmission Mount Nuts

     Courtesy of FORD MOTOR CO.
9. Install the 4 exhaust Y-pipe flange nuts (2 RH and 2 LH).
   • Tighten to 40 Nm (30 lb-ft).
     Fig 7: Locating Exhaust Y-Pipe Flange Nuts (RH And LH)

     Courtesy of FORD MOTOR CO.
10. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 8: Locating A/C Compressor Bolts

      Courtesy of FORD MOTOR CO.
11. Connect the A/C compressor electrical connector and the wiring harness retainer.
    Fig 9: Locating A/C Compressor Electrical Connector And Wiring Harness Retainer

    Courtesy of FORD MOTOR CO.
12. Install the starter. For additional information, refer to STARTING SYSTEM .
13. Install the RH inner fenderwell. For additional information, refer to FRONT END BODY PANELS .
14. Remove the Engine Support Bar and Engine Support Bracket.
    Fig 10: Removing Engine Support Bar And Engine Support Bracket

    Courtesy of FORD MOTOR CO.
15. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .