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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 539 (Engine Mechanical - 5.0L (4V)) >> In-Vehicle Repair >> Camshaft - RH >> Installation

Camshaft - RH: Installation

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  1. NOTE: Lubricate the camshafts with clean engine oil prior to installation.

    Install the RH intake and exhaust camshafts in the neutral position. Align the D-slots as shown in the illustration.

    G09541138
  2. Install the 8 camshaft bearing caps and the 16 bolts. Do not tighten the bolts at this time.
  3. Install the RH front camshaft bearing mega cap and the 4 bolts. Do not tighten at this time
    G09541139
  4. Tighten the bolts in the sequence shown below in 2 stages.
    • Stage 1: Tighten to 6 Nm (53 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
      Fig 1: Identifying RH Camshaft Bearing Caps Bolts Tightening Sequence
      G07960560Courtesy of FORD MOTOR CO.
  5. NOTE: Intake camshaft shown, exhaust camshaft similar.

    Install the VCT  system oil filter in the intake and exhaust camshafts.

    G09541141
  6. Install the secondary timing chain onto the RH VCT  assemblies. Align the colored links on the secondary timing chain with the timing marks on the VCT  assemblies as shown in the illustration.
    1. The timing mark on the intake VCT  assembly should align between the 2 consecutive colored links.
    2. The timing mark on the exhaust VCT  assembly should align with the single colored link.
      G07408971
  7. Install the RH VCT  assemblies and the secondary timing chain onto the RH camshafts to a position 2 mm (0.078 in) from fully seated. The timing mark on the exhaust VCT  assembly should be in the 1 o'clock position.
    G09541143
  8. NOTE: It may be necessary to rotate the exhaust camshaft slightly (using a wrench on the flats of the camshaft) to seat the VCT  assemblies onto the camshafts.

    Rotate the secondary timing chain tensioner 90 degrees so the ramped area is facing forward and fully seat the VCT  assemblies onto the camshafts.

    • If the secondary timing chain is not centered over the tensioner, reposition the VCT  assemblies until they are fully seated on the camshafts.
      G09541144
  9. NOTE: Use a wrench on the flats of the camshaft to hold the camshafts while tightening the VCT  assembly bolts.

    Install the 3 RH intake VCT  assembly bolts and the 3 RH exhaust VCT  assembly bolts.

    • Tighten to 15 Nm (133 lb-in) plus an additional 90 degrees.
      G09541145
  10. Install the RH primary timing chain.
    • Align the colored link on the timing chain with the timing mark on the RH VCT  assembly.
      G09541146
  11. Align the remaining colored link on the timing chain with the timing mark on the crankshaft sprocket.
    G07408976
  12. NOTE: It may be necessary to rotate the crankshaft slightly to provide enough slack in the chain to install the RH timing chain guide. Return the crankshaft keyway to the 12 o'clock position after installing the RH timing chain guide.

    Install the RH timing chain guide and bolt.

    • Tighten to 10 Nm (89 lb-in).
      G09541148
  13. NOTE: It may be necessary to rotate the crankshaft slightly to provide enough slack in the chain to install the RH timing chain tensioner arm. Return the crankshaft keyway to the 12 o'clock position after installing the RH timing chain tensioner arm.

    Install the RH timing chain tensioner arm.

    G09541149
  14. NOTE: Do not compress the ratchet assembly or damage to the tensioner will occur.

    Compress the primary timing chain tensioner plunger, using an edge of a vise.

    G09541150
  15. Using a small screwdriver or pick, push back and hold the ratchet mechanism, then push the ratchet arm back into the tensioner housing.
    G07408967
  16. Install a suitable pin into the hole of the tensioner housing to hold the ratchet assembly and plunger in place during installation.
    G07408968
  17. Install the RH primary timing chain tensioner and 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Remove the holding pin from the tensioner.
      G09541153
  18. Install the engine front cover. For additional information, refer to ENGINE FRONT COVER .