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Crankshaft Pulley: Installation

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  1. Lubricate the crankshaft front seal inner lip with clean engine oil.
  2. NOTE: Lubricate the outside diameter sealing surfaces with clean engine oil.

    Using the Front Cover Oil Seal Installer and Crankshaft Vibration Damper Replacer, install the crankshaft pulley.

    Fig 1: Installing Crankshaft Pulley
    G07410335Courtesy of FORD MOTOR CO.
  3. Using the Strap Wrench, install the crankshaft pulley washer and new bolt and tighten in 4 stages.
    • Stage 1: Tighten to 120 Nm (89 lb-ft).
    • Stage 2: Loosen one full turn.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
      Fig 2: Installing Crankshaft Pulley Washer And Bolt
      G07410336Courtesy of FORD MOTOR CO.
  4. Install the accessory drive belt and the A/C belt. For additional information, refer to ACCESSORY DRIVE .
  5. Install the CAC  -to-TB  pipe and the LH turbocharger-to-CAC  tube. Install the RH & LH ACL  pipe-to-turbocharger pipes and the ACL  outlet pipe. For additional information, refer to Intake Air System Components - Exploded View, 3.5L GTDI  in INTAKE AIR DISTRIBUTION AND FILTERING .
  6. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.