Differential Case and Ring Gear - Electronic Locking Differential (ELD): Disassembly

WARNING: This page is about a different car, the 2012 Ford Pickup and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the differential carrier. For additional information, refer to Differential Carrier .
Remove the differential carrier bearings. For additional information, refer to Differential Bearings .
Remove the ELD field coil. For additional information, refer to Electronic Locking Differential (ELD) Field Coil .
Remove and discard the 12 differential ring gear bolts.

Fig 1: Locating Ring Gear Bolts
Courtesy of FORD MOTOR CO.
Insert a punch in the bolt holes and drive off the differential ring gear.

Fig 2: Driving Ring Gear
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Position the Differential Clutch Preload Gauge in a vise.

Fig 3: Positioning Differential Clutch Preload Gauge In Vise
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Position the differential case on the Differential Clutch Preload Gauge.

Fig 4: Positioning Differential Case On Differential Clutch Preload Gauge
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Index mark the differential case halves.

Fig 5: Locating Index-Mark Differential Case Halves
Courtesy of FORD MOTOR CO.

NOTE: Attach the Drive Pinion Flange Holding Fixture with a bolt and nut.

Fig 6: Loosening Differential Case Bolts

Courtesy of FORD MOTOR CO.

Install the Drive Pinion Flange Holding Fixture on the differential case as shown in illustration and loosen the 9 differential case bolts.
Remove the 9 differential case bolts.

Fig 7: Locating Differential Case Bolts
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Remove the right half of the differential case and differential side gear.

Fig 8: Removing Right Differential Case Half And Differential Side Gear
Courtesy of FORD MOTOR CO.
Remove the differential pinion shaft and differential pinion gears.

Fig 9: Removing Differential Pinion Shaft And Differential Pinion Gears
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Remove the left differential side gear and the side gear thrust washer.

Fig 10: Removing Left Differential Side Gear And Differential Side Gear Thrust Washers
Courtesy of FORD MOTOR CO.
Using a suitable tool, remove the ELD cam retaining ring.

Fig 11: Removing ELD Cam Retaining Ring
Courtesy of FORD MOTOR CO.
Remove the ELD differential washer, wave spring and cam ring.

Fig 12: Removing ELD Differential Washer, Spring And Cam Ring

Courtesy of FORD MOTOR CO.