Removal and Installation
WARNING: This page is about a different car, the 2013 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
If installing a new Air Conditioning (A/C) compressor due to an internal failure of the old unit, the following procedures must be carried out to remove contamination from the A/C system. Failure to remove contamination from the A/C system, if present, will result in poor A/C performance and/or damage to the new A/C compressor and other components.
- If A/C flushing equipment is available, carry out flushing of the A/C system prior to installing a new A/C compressor. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
- If A/C flushing equipment is not available, carry out filtering of the A/C system after a new A/C compressor has been installed. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
- Install a new Thermostatic Expansion Valve (TXV), as directed by the A/C flushing or filtering procedure.
- Install a new receiver/drier as directed by the A/C flushing or filtering procedure.
NOTE:
Installation of a new receiver/drier is not required when repairing the A/C system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the receiver/drier. Damage to the receiver/drier includes leaks in the receiver/drier, physical damage to the receiver/drier shell or desiccant, or moisture contamination. Moisture contamination results only from a complete loss of refrigerant and equalization of the refrigerant system pressure with atmospheric pressure for a period longer than one hour. If even a slight amount of positive refrigerant pressure is present in the system before repairs are carried out, the receiver/drier should not be replaced.
All vehicles
- Position the vehicle on a hoist with the gear selector in NEUTRAL. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
- If filtering of the refrigerant system has not been carried out, recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
- Remove the drive belt from the A/C compressor pulley. For additional information, refer to
ACCESSORY DRIVE
.
5.8L (4V) vehicles
- Disconnect the Crankshaft Position (CKP) sensor electrical connector.
All vehicles
- Remove the 2 A/C compressor fitting nuts and disconnect the fittings.
- Discard the O-ring seals and gasket seals.
- To install, tighten to 15 Nm (133 lb-ft).
- Remove the 3 bolts and lower the underbody shield.
- To install, tighten to 10 Nm (89 lb-in).
- Disconnect the A/C clutch field coil electrical connector and detach the wire harness from the A/C compressor studs and the rear of the A/C compressor.
- Remove the 3 A/C compressor stud-bolts.
- To install, tighten to 25 Nm (18 lb-ft).
- To install, reverse the removal procedure.
- If flushing of the A/C system is not to be carried out, add the correct amount of clean PAG oil to the refrigerant system. For additional information, refer to the REFRIGERANT OIL ADDING .