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Exhaust Gas Recirculation (EGR) Cooler System

WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

The exhaust gases are directed through the EGR cooler to lower the exhaust gas temperature before entering the intake manifold. Coolant from the secondary cooling system reduces the exhaust gas temperature when the gases are directed through the EGR cooler by closing the EGR bypass valve.

The powertrain control module (PCM) controls the EGR cooler bypass valve by commanding the EGR cooler bypass solenoid duty cycle. When the EGR cooler bypass valve is commanded closed, 0% duty cycle, the exhaust gases pass through the EGR cooler to the intake manifold. When the EGR cooler bypass valve is commanded open, 100% duty cycle, the exhaust gases pass directly to the intake manifold without passing through the EGR cooler.

For additional information on the EGR cooler system components, refer to ENGINE CONTROL COMPONENTS .

Fig 1: Identifying Exhaust Gas Recirculation (EGR) Cooler System
G07432302Courtesy of FORD MOTOR CO.