Pinpoint Test L: The Air Conditioning (A/C) Is Inoperative
WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Before carrying out the following test, diagnose any HVAC, PCM or IC DTCs first.
- L1 CHECK THE A/C SYSTEM PRESSURE
- Ignition OFF.
- With the R-134a manifold gauge set connected, check the A/C system pressure.
- Is the A/C system pressure above 290 kPa (42 psi)?
- Yes : GO to L2.
- No : CHECK the A/C system for leaks. REFER to FLUORESCENT DYE LEAK DETECTION or ELECTRONIC LEAK DETECTION . RECHARGE the A/C system. REFER to AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING . TEST the system for normal operation.
- L2 CHECK THE A/C PRESSURE SENSOR (ACP_PRESS) PCM PID
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: ACP_PRESS PCM PID.
- With the manifold gauge set connected, compare the pressure readings of the manifold gauge set and the ACP_PRESS PCM PID.
- Are the pressure values of the manifold gauge set and the ACP_PRESS PCM PID similar?
- Yes : GO to L3.
- No : INSTALL a new A/C pressure transducer. TEST the system for normal operation.
- L3 CHECK THE A/C EVAPORATOR TEMPERATURE (EVAP_TEMP) HVAC PID
- Allow the vehicle exterior and interior to stabilize to the outside ambient temperature.
- Enter the following diagnostic mode on the scan tool: EVAP_TEMP HVAC PID.
- Does the EVAP_TEMP HVAC PID read similar to the ambient temperature?
- Yes : GO to L4.
- No : INSTALL a new evaporator temperature sensor. REFER to CLIMATE CONTROL . TEST the system for normal operation.
- L4 CHECK THE A/C SWITCH (CC_SW_AC) HVAC PID WITH THE A/C ON
- Enter the following diagnostic mode on the scan tool: CC_SW_AC HVAC PID.
- Select PANEL press the A/C button (indicator on) on the HVAC controls.
- Does the CC_SW_AC HVAC PID read ON?
- Yes : GO to L5.
- No : GO to L16.
- L5 CHECK THE AIR CONDITIONING REQUEST SIGNAL (AC_REQ) PCM PID WITH THE A/C ON
- Start the engine.
- Enter the following diagnostic mode on the scan tool: AC_REQ PCM PID.
- Select PANEL press the A/C button (indicator on) on the HVAC controls.
- Does the AC_REQ PCM PID read YES?
- Yes : GO to L6.
- No : GO to L16.
- L6 CHECK THE AIR CONDITIONING COMPRESSOR COMMANDED STATE (ACC_CMD) PCM PID WITH THE A/C ON
- Enter the following diagnostic mode on the scan tool: ACC_CMD PCM PID.
- Select PANEL press the A/C button (indicator on) on the HVAC controls.
- Does the ACC_CMD PCM PID read ON?
- Yes : GO to L7.
- No : GO to L17.
- L7 CHECK THE VOLTAGE AT THE A/C COMPRESSOR CLUTCH FIELD COIL
- Ignition OFF.
- Disconnect: A/C Compressor Clutch Field Coil C100.
- Start the engine.
- Select PANEL and A/C on the HVAC module.
- Measure the voltage between A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side and ground.
- Is the voltage greater than 10 volts?
- Yes : GO to L8.
- No
: CARRY OUT the A/C clutch relay component test. Refer to OEM COMPONENT TESTING -- F250-F550 SUPER DUTY
for component testing.
If the relay tests OK, GO to L11.
- L8 CHECK THE GROUND AT THE A/C COMPRESSOR CLUTCH FIELD COIL
- Ignition OFF.
- Measure the resistance between A/C compressor clutch field coil C100-2, circuit GD124 (BK/VT) or GD122 (BK) (diesel), harness side and ground.
- Is the resistance less than 5 ohms?
- Yes : GO to L9.
- No : REPAIR circuit GD124 (BK/VT) or GD122 (BK) (diesel) for an open. TEST the system for normal operation.
- L9 CHECK THE A/C COMPRESSOR CLUTCH FIELD COIL
- Measure the resistance between the A/C compressor clutch field coil C100 terminals, component side.
- Is the resistance 2-5 ohms?
- Yes : GO to L10.
- No : INSTALL a new A/C compressor clutch field coil. REFER to CLIMATE CONTROL . TEST the system for normal operation.
- L10 CHECK THE A/C COMPRESSOR CLUTCH FIELD COIL FOR A SHORT TO GROUND
- Measure the resistance between the A/C compressor clutch field coil C100 terminals, component side and ground.
- Is the resistance greater than 10, 000 ohms?
- Yes : ADJUST the A/C compressor clutch gap. REFER to AIR CONDITIONING (A/C) CLUTCH AIR GAP ADJUSTMENT . TEST the system for normal operation.
- No : INSTALL a new A/C compressor clutch field coil. REFER to CLIMATE CONTROL . TEST the system for normal operation.
- L11 CHECK THE VOLTAGE TO THE A/C CLUTCH RELAY SWITCH CONTACTS
- Ignition OFF.
- Disconnect: A/C Clutch Relay.
- Ignition ON.
- Measure the voltage between A/C clutch relay socket, circuit SBB47 (WH/RD) and ground.
- Is the voltage greater than 10 volts?
- Yes : GO to L12.
- No : VERIFY Battery Junction Box (BJB) fuse 47 (10A) is OK. If OK, REPAIR circuit SBB47 (WH/RD) for an open. TEST the system for normal operation. If not OK, REFER to the appropriate SYSTEM WIRING DIAGRAMS article to identify the possible causes of the circuit short.
- L12 CHECK THE VOLTAGE TO THE A/C CLUTCH RELAY COIL
- Measure the voltage between A/C clutch relay socket, circuit CBB35 (YE/GY) and ground.
- Is the voltage greater than 10 volts?
- Yes : GO to L13.
- No : VERIFY Battery Junction Box (BJB) fuse 35 (10A) is OK. If OK, REPAIR circuit CBB35 (YE/GY) for an open. TEST the system for normal operation. If not OK, REFER to the appropriate SYSTEM WIRING DIAGRAMS article to identify the possible causes of the circuit short.
- L13 CHECK THE A/C COMPRESSOR CLUTCH FIELD COIL VOLTAGE CIRCUIT FOR AN OPEN
- Measure the resistance between A/C clutch relay socket, circuit CH401 (VT/WH) and A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side.
- Is the resistance greater than 10, 000 ohms?
- Yes : GO to L14.
- No : REPAIR circuit CH401 (VT/WH) for an open. CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
- L14 CHECK THE A/C CLUTCH RELAY COIL SWITCHED GROUND CIRCUIT FOR A SHORT TO VOLTAGE
- Ignition OFF.
- Disconnect: PCM C175B (Gasoline).
- Disconnect: PCM C1232B (Diesel).
- Ignition ON.
- Measure the voltage between ground and PCM C175B-12, circuit CH302 (WH/BN), harness side.
For gasoline engines
- Measure the voltage between ground and PCM C1232B-2, circuit CH302 (WH/BN), harness side.
For diesel engines
- Is any voltage present?
- Yes : REPAIR circuit CH302 (WH/BN) for a short to voltage. CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
- No : GO to L15.
- L15 CHECK THE A/C CLUTCH RELAY COIL SWITCHED GROUND CIRCUIT FOR AN OPEN
- Ignition OFF.
- Measure the resistance between A/C clutch relay socket, circuit CH302 (WH/BN) and PCM C175B-12, circuit CH302 (WH/BN), harness side.
For gasoline engines
- Measure the resistance between A/C clutch relay socket, circuit CH302 (WH/BN) and PCM C1232B-2, circuit CH302 (WH/BN), harness side.
For diesel engines
- Is the resistance less than 5 ohms?
- Yes : GO to L17.
- No : REPAIR circuit CH302 (WH/BN) for an open. CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
- L16 CHECK THE HVAC MODULE CONNECTION
- Inspect the HVAC module connectors for:
- corrosion.
- pushed-out terminals.
- damaged terminals.
- Connect and correctly seat all the HVAC module connectors.
- Clear the DTCs.
- Operate the system and verify the concern is still present.
- Is the concern still present?
- Yes : INSTALL a new HVAC module. REFER to CLIMATE CONTROL . TEST the system for normal operation.
- No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
- Inspect the HVAC module connectors for:
- L17 CHECK THE PCM CONNECTION
- Disconnect all the PCM connectors.
- Inspect the HVAC module connectors for:
- corrosion.
- pushed-out terminals.
- damaged terminals.
- Connect and correctly seat all the PCM connectors.
- Clear the DTCs.
- Operate the system and verify the concern is still present.
- Is the concern still present?
- Yes : INSTALL a new PCM. TEST the system for normal operation.
- No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.