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Runout Check - Half-Round Companion Flange (Ford Axles Only)

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Pinion bearing preload must be reset if the pinion nut has been loosened or damage to the component will result.
  1. Raise the vehicle on a twin-post hoist that supports the rear axle.
  2. Remove the driveshaft. Refer to DRIVESHAFT .
  3. Check the pinion flange for damage.
  4. Insert the correct size Drive Pinion Flange Pin Gauge.
    Fig 1: Inserting Drive Pinion Flange Pin Gauge
    G06776446Courtesy of FORD MOTOR CO.
  5. Position the Drive Pinion Flange Runout Gauge on the pinion flange.
    Fig 2: Positioning Drive Pinion Flange Runout Gauge On Pinion Flange
    G06776447Courtesy of FORD MOTOR CO.
  6. Align the holes on the Dial Indicator Gauge with Holding Fixture with the holes in the pinion flange and install the bolts and nuts.
    Fig 3: Aligning Holes On Dial Indicator Gauge With Holding Fixture With Holes In Pinion Flange
    G06776448Courtesy of FORD MOTOR CO.
  7. NOTE: Accurate tool setup will result in accurate final readings.

    Position the Dial Indicator Gauge with Holding Fixture as shown below. Adjust and lightly tighten the mounting bolts and nuts so the gauge runout is 0.254 mm (0.010 in) or less.

    Fig 4: Positioning Dial Indicator Gauge With Holding Fixture
    G06776449Courtesy of FORD MOTOR CO.
  8. Position the Dial Indicator Gauge with Holding Fixture on the edge of the gauge. Turn the drive pinion runout gauge, and locate and mark the high spot on the pinion flange with yellow paint.
    Fig 5: Positioning Dial Indicator Gauge With Holding Fixture On Edge Of Gauge
    G06776450Courtesy of FORD MOTOR CO.

    If the flange runout exceeds 0.25 mm (0.010 in), remove the pinion flange, reindex the flange one-half turn on the pinion and reinstall it.

  9. Check the runout again. If necessary, reindex the flange until an acceptable runout is obtained. If the flange runout is still more than 0.25 mm (0.010 in), install a new pinion flange.
    Fig 6: Positioning Dial Indicator Gauge With Holding Fixture
    G06776449Courtesy of FORD MOTOR CO.
  10. If excessive runout is still evident after installing the new pinion flange, install a new ring and pinion. Repeat the above checks until the runout is within specifications.
  11. Install the driveshaft. Refer to DRIVESHAFT .