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Muffler and Tailpipe - Gasoline Engines: Installation

WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the muffler and tail pipe into the vehicle and support.
  2. Install the tailpipe isolator and bracket onto the tail pipe and install the 2 tail pipe isolator and bracket bolts to the frame.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 1: Locating Tailpipe Isolator And Bracket Bolts
      G06763179Courtesy of FORD MOTOR CO.
  3. Connect the muffler isolators.
  4. Install the resonator or catalytic converter or, if equipped, the intermediate pipe into the muffler and tail pipe.
  5. Make sure the button on the resonator or catalytic converter or, if equipped, the exhaust intermediate pipe is fully inserted into the button slot on the muffler and tail pipe. Tighten the muffler and tail pipe-to-resonator or catalytic converter or, if equipped, the exhaust intermediate pipe Torca® clamp.
    • Tighten to 55 Nm (41 lb-ft).
      Fig 2: Locating Button On Exhaust Intermediate Pipe
      G06763063Courtesy of FORD MOTOR CO.