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Driveshaft Slip Yoke Boot: Installation

WARNING: This page is about a different car, the 2013 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a clean, dry lint free shop towel, thoroughly clean old grease from slip yoke splines.
  2. Position the new small driveshaft slip-yoke boot clamp on the driveshaft stub shaft.
  3. Slide the small opening end of the slip-yoke boot on the driveshaft stub shaft, as far as it will travel.
  4. Using boot clamp pliers, crimp the driveshaft slip-yoke boot clamp.
  5. NOTE: The driveshaft and slip yoke have to be reassembled in the same phase as before disassembly. If the driveshaft and slip yoke aren't assembled in the same phase, a vibration can result.

    Install the driveshaft slip-yoke on the driveshaft.

    1. Lubricate the driveshaft splines with long-life grease supplied in part # KT9L3P-M1C111-AA.
    2. Pull the slip-yoke boot toward the driveshaft.
    3. Position the new large slip-yoke boot clamp supplied in part # KT9L3P-M1C111-AA.
    4. Align the marks from disassembly, and install the driveshaft slip yoke on the driveshaft.
      Fig 1: Installing Driveshaft Slip-Yoke On Driveshaft
      G08335151Courtesy of FORD MOTOR CO.
  6. Set the driveshaft assembled length to specification.
    1. Remove any excess grease from the slip-yoke boot and driveshaft slip-yoke surfaces.
    2. Position the slip-yoke boot in the slip-yoke boot groove.
    3. Set the driveshaft assembled length to specification.
      • Measure from the stub shaft weld to the U-joint centerline.
    4. Bleed the air from the slip-yoke boot.
      Fig 2: Bleeding Air From Slip-Yoke Boot
      G06166701Courtesy of FORD MOTOR CO.
  7. Using boot clamp pliers, crimp the large driveshaft slip-yoke boot clamp.
  8. Install the driveshaft. Refer to DRIVESHAFT - FRONT  or DRIVESHAFT - REAR, TWO-PIECE  .