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Ring Gear Backlash Adjustment: Material

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Item Specification
Motorcraft® High Contrast Hypoid Gear Marking Compound XG-14 -
  1. Remove the differential housing cover. For additional information, refer to DIFFERENTIAL HOUSING COVER .
  2. Install the Dial Indicator Gauge with Holding Fixture and measure the ring gear backlash.
    • If a zero backlash condition occurs or the backlash is not within specification, proceed to Step 3.
    • If the backlash is within specification, proceed to Step  14.
      Fig 1: Checking Ring Gear Backlash
      G06166719Courtesy of FORD MOTOR CO.
  3. Remove the axle shafts. For additional information, refer to AXLE SHAFT .
  4. NOTE: Index-mark the position of the differential bearing caps, as arrows may not be visible. The differential bearing caps must be installed in their original locations and positions.
    Fig 2: Locating Bearing Cap Bolts And Caps
    G06166720Courtesy of FORD MOTOR CO.
  5. Remove the 4 bearing cap bolts and 2 caps.
  6. If a zero backlash condition has occurred, add 0.50 mm (0.020 in) to the RH side shim and subtract 0.50 mm (0.020 in) from the LH side shim to allow a backlash indication. Install the 2 bearing caps and 4 bolts.
    • Tighten to 112 Nm (83 lb-ft).
    • Go back to Step  2.
  7. To correct for high or low backlash, increase the thickness of one differential bearing shim and decrease the thickness of the other differential bearing shim by the same amount. Refer to the following tables when adjusting the backlash.
    Backlash Change Required Thickness Change Required
    mm Inch mm Inch
    0.025 0.001 0.050 0.002
    0.050 0.002 0.050 0.002
    0.076 0.003 0.101 0.004
    0.101 0.004 0.152 0.006
    0.127 0.005 0.152 0.006
    0.152 0.006 0.203 0.008
    0.177 0.007 0.254 0.010
    0.203 0.008 0.254 0.010
    0.228 0.009 0.304 0.012
    0.254 0.010 0.355 0.014
    0.279 0.011 0.355 0.014
    0.304 0.012 0.406 0.016
    0.330 0.013 0.457 0.018
    0.335 0.014 0.457 0.018
    0.381 0.015 0.508 0.020