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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 216 (Engine Mechanical - 3.5L GTDI) >> Removal And Installation >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2013 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

All cylinder heads 

  1. NOTE: If the components are to being reinstalled, they must be installed into their original location.
    NOTE: Lubricate the valve stem and valve stem seal with clean engine oil prior to installation.

    Using the Valve Stem Oil Seal Installer, install a new valve stem seal.

    Fig 1: Installing Valve Stem Seal Using Valve Stem Oil Seal Installer
    G07958749Courtesy of FORD MOTOR CO.
  2. Install the valve.
  3. Using the Valve Spring Compressors, install the valve spring, retainer and key.
    Fig 2: Removing Keys, Retainer And Spring
    G07959176Courtesy of FORD MOTOR CO.
  4. Repeat the above steps for each valve.
  5. Install the timing chain guide pin and tighten in 2 stages.
    • Stage 1: Tighten to 20 Nm (177 lb-in).
    • Stage 2: Tighten an additional 60 degrees.
  6. Install the turbocharger coolant return fitting.
    • Tighten to 18 Nm (159 lb-in).

    LH cylinder head 

  7. Install the timing chain tensioner arm pin and tighten in 2 stages.
    • Stage 1: Tighten to 20 Nm (177 lb-in).
    • Stage 2: Tighten an additional 60 degrees.
  8. Install 8 new LH exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  9. NOTE: Failure to tighten the exhaust manifold nuts to specification a second time will cause the exhaust manifold to develop an exhaust leak.

    Using a new gasket, install the LH exhaust manifold and 8 new nuts. Tighten in 2 stages in the sequence shown in illustration:

    • Stage 1: Tighten to 19 Nm (168 lb-in).
    • Stage 2: Tighten to 25 Nm (18 lb-ft).
      Fig 3: Identifying LH Exhaust Manifold Nuts Tightening Sequence
      G07958778Courtesy of FORD MOTOR CO.

    RH cylinder head 

  10. Install 8 new RH exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  11. NOTE: Failure to tighten the exhaust manifold nuts to specification a second time will cause the exhaust manifold to develop an exhaust leak.

    Using a new gasket, install the RH exhaust manifold and 8 new nuts. Tighten in 2 stages in the sequence shown in illustration:

    • Stage 1: Tighten to 19 Nm (168 lb-in).
    • Stage 2: Tighten to 25 Nm (18 lb-ft).
      Fig 4: Identifying RH Exhaust Manifold Nuts Tightening Sequence
      G07958780Courtesy of FORD MOTOR CO.