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Glass Reseal - Windshield

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MATERIAL SPECIFICATIONS

Item Specification
Dow Urethane Adhesive
Betaseal™ Express		 -
Sika Urethane Adhesive
Sika Tack ASAP		 -
Motorcraft® Ultra-Clear Spray Glass Cleaner
ZC-23		 ESR-M14P5-A
  1. Remove the cowl panel grille. For additional information, REFER to FRONT END BODY PANELS .
  2. If equipped, remove the overhead console or dome lamp assembly. For additional information, REFER to INSTRUMENT PANEL AND CONSOLE .
  3. Remove the interior rear view mirror. For additional information, REFER to REAR VIEW MIRRORS .
  4. If equipped, remove the rain sensor. For additional information, REFER to WIPERS AND WASHERS .
  5. Remove the A-pillar trim panels, sunvisors and sunvisor clips. For additional information, REFER to INTERIOR TRIM AND ORNAMENTATION .
  6. Partially lower the front portion of the headliner near the windshield upper opening and block with a suitable material.
  7. Clean the edge formed by the existing urethane adhesive and the glass on the inside at the top, sides and outside on the bottom of the windshield with glass cleaner.
  8. Cut the urethane adhesive applicator tip to specification.
    Fig 1: Identifying Urethane Adhesive Applicator Tip Cutting Dimension
    G06070969Courtesy of FORD MOTOR CO.
    9. NOTE: Use either a high-ratio electric or battery-operated caulk gun that will apply the urethane adhesive with less effort and a continuous bead.
    NOTE: Make sure all gaps in the urethane adhesive are smoothed into one continuous bead.
  9. Apply urethane adhesive over the top of the existing urethane adhesive.
    • Apply the urethane adhesive to the top and sides of the windshield from the interior of the vehicle.
    • Apply the urethane adhesive to the bottom of the windshield from the exterior of the vehicle.
    10. NOTE: The urethane adhesive must cure for a minimum of one hour before testing for air or water leaks.
  10. After the urethane adhesive has cured, check the windshield seal for air or water leaks through the urethane adhesive bead and add urethane adhesive as necessary.
  11. Position the front portion of the headliner.
  12. Install the A-pillar trim panels, sunvisors and sunvisor clips. For additional information, REFER to INTERIOR TRIM AND ORNAMENTATION .
  13. If equipped, install the rain sensor. For additional information, REFER to WIPERS AND WASHERS .
  14. Install the interior rear view mirror. For additional information, REFER to REAR VIEW MIRRORS .
  15. If equipped, install the overhead console or dome lamp assembly. For additional information, REFER to INSTRUMENT PANEL AND CONSOLE .
  16. Install the cowl panel grille. For additional information, REFER to FRONT END BODY PANELS .
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