Transmission Fluid Cooler Tubes - 5.0L (4V), 6.2L (2V): Removal

All vehicles 

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, REFER to JACKING & LIFTING .

   4WD 

2. Disconnect the battery ground cable. For additional information, REFER to BATTERY, MOUNTING AND CABLES .
3. If equipped, remove the 6 bolts and the forward skid plate.
   Fig 1: Locating Bolts And Forward Skid Plate

   Courtesy of FORD MOTOR CO.
4. Remove the 4 bolts and the rearward skid plate.
   Fig 2: Locating Bolts And Rearward Skid Plate

   Courtesy of FORD MOTOR CO.

   All vehicles 

   NOTE: 5.0L (4V) Shown in illustration, 6.2L (2V) similar.
5. Remove the transmission fluid cooler tube secondary latches.
   Fig 3: Locating Transmission Fluid Cooler Tube Secondary Latches

   Courtesy of FORD MOTOR CO.
   NOTE: 5.0L (4V) Shown in illustration, 6.2L (2V) similar.
6. Using the Transmission Cooler Line Disconnect Tool, disconnect the transmission fluid cooler tubes from the transmission fluid cooler hoses.
   Fig 4: Disconnecting Transmission Fluid Cooler Tubes From Transmission Fluid Cooler Hoses

   Courtesy of FORD MOTOR CO.
7. Remove the transmission fluid cooler tube bracket nut from the front of the engine.
   Fig 5: Locating Transmission Fluid Cooler Tube Bracket Nut

   Courtesy of FORD MOTOR CO.
8. Remove the transmission-to-engine bolt and transmission fluid cooler tube bracket from the engine.
   Fig 6: Locating Transmission-To-Engine Bolt

   Courtesy of FORD MOTOR CO.
9. If equipped, remove the nut and the selector lever cable splash shield.
   Fig 7: Locating Selector Lever Cable Splash Shield Nut

   Courtesy of FORD MOTOR CO.
NOTE: The transmission fluid cooler tube O-rings may remain in the transmission case. Carefully remove them from the case if retained.
Fig 8: Locating Transmission Fluid Cooler Tubes-To-Transmission Bolt
Courtesy of FORD MOTOR CO.
10. Remove and discard the transmission fluid cooler tubes-to-transmission bolt and separate the transmission fluid cooler tubes from the transmission.
11. Remove and discard the 4 O-rings on the transmission fluid cooler tubes.
    Fig 9: Locating O-Rings On Transmission Fluid Cooler Tubes

    Courtesy of FORD MOTOR CO.

    Raptor 

12. Remove the 2 nuts and the heat shield.
    Fig 10: Locating Nuts And Heat Shield

    Courtesy of FORD MOTOR CO.

    All vehicles 

NOTE: Right side shown in illustration, left side similar.
Fig 11: Locating Nuts And Lower Front Sway Bar
Courtesy of FORD MOTOR CO.
13. Remove and discard the 4 nuts and lower the front sway bar.

    4WD 

14. Remove the starter terminal cover.
    Fig 12: Locating Starter Terminal Cover

    Courtesy of FORD MOTOR CO.
15. Remove the nut and disconnect the starter solenoid S-terminal eyelet.
    Fig 13: Locating Nut And Starter Solenoid S-Terminal Eyelet

    Courtesy of FORD MOTOR CO.
16. Remove the nut and disconnect the starter solenoid B-terminal eyelet.
    Fig 14: Locating Nut And Starter Solenoid B-Terminal Eyelet

    Courtesy of FORD MOTOR CO.
17. Remove the nut and disconnect the starter motor ground cable eyelet.
    Fig 15: Locating Nut And Starter Motor Ground Cable Eyelet

    Courtesy of FORD MOTOR CO.
18. Detach the starter wiring harness from the oil pan.
    Fig 16: Detaching Starter Wiring Harness From Oil Pan

    Courtesy of FORD MOTOR CO.
19. Remove the starter wiring harness form the front engine cover stud and position the starter wiring harness aside.
    Fig 17: Removing Starter Wiring Harness Form Front Engine Cover Stud

    Courtesy of FORD MOTOR CO.
NOTE: Rotate the steering column so that the pinch bolt for the steering column coupler allows clearance for the upper front axle carrier mounting bushing bolt.
Fig 18: Locating Upper Front Axle Carrier Mounting Bushing Bolt
Courtesy of FORD MOTOR CO.
20. Remove the upper front axle carrier mounting bushing bolt.
21. Position a jack stand under the right side of the front axle.
    Fig 19: Positioning Jack Stand Under Right Side Of Front Axle

    Courtesy of FORD MOTOR CO.
22. Remove the axle shaft housing carrier bushing bolt.
    Fig 20: Locating Axle Shaft Housing Carrier Bushing Bolt

    Courtesy of FORD MOTOR CO.
23. Lower the right side of the front axle.

    All vehicles 

24. Remove the transmission fluid cooler tubes.