Transmission Fluid Cooler Tubes - 5.0L (4V), 6.2L (2V): Installation

All vehicles 

1. Route the transmission fluid cooler tubes and position them in place.

   4WD 

2. Raise the right side of the front axle.
3. Install the axle shaft housing carrier bushing bolt.
   • Tighten to 115 Nm (85 lb-ft).
   Fig 1: Locating Axle Shaft Housing Carrier Bushing Bolt

   Courtesy of FORD MOTOR CO.
4. Install the upper front axle carrier mounting bushing bolt.
   • Tighten to 115 Nm (85 lb-ft).
   Fig 2: Locating Upper Front Axle Carrier Mounting Bushing Bolt

   Courtesy of FORD MOTOR CO.
5. Position the starter wiring harness to the front of the engine cover stud.
   Fig 3: Locating Engine Cover Stud

   Courtesy of FORD MOTOR CO.
6. Attach the starter wiring harness to the oil pan.
   Fig 4: Attaching Starter Wiring Harness To Oil Pan

   Courtesy of FORD MOTOR CO.
7. Connect the starter motor ground cable eyelet and install the nut.
   • Tighten to 25 Nm (18 lb-ft).
   Fig 5: Locating Nut And Starter Motor Ground Cable Eyelet

   Courtesy of FORD MOTOR CO.
8. Connect the starter solenoid B-terminal eyelet and install the nut.
   • Tighten to 12 Nm (106 lb-in).
   Fig 6: Locating Nut And Starter Solenoid B-Terminal Eyelet

   Courtesy of FORD MOTOR CO.
9. Connect the starter solenoid S-terminal eyelet and install the nut.
   • Tighten to 5 Nm (44 lb-in).
   Fig 7: Locating Nut And Starter Solenoid S-Terminal Eyelet

   Courtesy of FORD MOTOR CO.
10. Install the terminal cover.
    Fig 8: Locating Starter Terminal Cover

    Courtesy of FORD MOTOR CO.

    All vehicles 

    NOTE: Right side shown in illustration, left side similar.
11. Position the sway bar in place and install 4 new nuts.
    • Tighten to 55 Nm (41 lb-ft).
    Fig 9: Locating Nuts And Lower Front Sway Bar

    Courtesy of FORD MOTOR CO.

    Raptor 

12. Install the heat shield and the 2 nuts.
    1. Tighten to 48 Nm (35 lb-ft).
    2. Tighten to 23 Nm (17 lb-ft).
    Fig 10: Identifying Heat Shield And Nuts

    Courtesy of FORD MOTOR CO.

    All vehicles 

NOTE: Inspect the transmission case to make sure that the transmission fluid cooler tube O-rings did not remain in the transmission case. Carefully remove and discard them from the case if retained.
Fig 11: Locating O-Rings On Transmission Fluid Cooler Tubes
Courtesy of FORD MOTOR CO.
13. Install 4 new O-rings on the transmission fluid cooler tubes.
NOTE: Install a new transmission fluid cooler tubes-to-transmission bolt.
Fig 12: Locating Transmission Fluid Cooler Tubes-To-Transmission Bolt
Courtesy of FORD MOTOR CO.
14. Install the transmission fluid cooler tubes and a new transmission fluid cooler tubes-to-transmission bolt.
    • Tighten to 30 Nm (22 lb-ft).
15. If equipped, install the selector lever cable splash shield and the nut.
    • Tighten to 12 Nm (106 lb-in).
    Fig 13: Locating Selector Lever Cable Splash Shield Nut

    Courtesy of FORD MOTOR CO.
16. Install the transmission fluid cooler tube bracket and the transmission-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 14: Locating Transmission-To-Engine Bolt

    Courtesy of FORD MOTOR CO.

    5.0L (4V) 

17. Install the transmission fluid cooler tube bracket and the nut to the front of the engine.
    • Tighten to 12 Nm (106 lb-in).
    Fig 15: Locating Transmission Fluid Cooler Tube Bracket Nut

    Courtesy of FORD MOTOR CO.

    6.2L (2V) 

18. Install the transmission fluid cooler tube bracket and the nut to the front of the engine.
    • Tighten to 40 Nm (30 lb-ft).
    Fig 16: Locating Transmission Fluid Cooler Tube Bracket Nut

    Courtesy of FORD MOTOR CO.

    All vehicles 

19. Connect the transmission fluid cooler tubes to the transmission fluid cooler hoses.
    Fig 17: Locating Transmission Fluid Cooler Tubes To Transmission Fluid Cooler Hoses

    Courtesy of FORD MOTOR CO.
20. Install the transmission fluid cooler tube secondary latches.
    Fig 18: Locating Transmission Fluid Cooler Tube Secondary Latches

    Courtesy of FORD MOTOR CO.

    4WD 

21. Install the rearward skid plate and the 4 bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 19: Locating Bolts And Rearward Skid Plate

    Courtesy of FORD MOTOR CO.
22. If equipped, install the forward skid plate and the 6 bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 20: Locating Bolts And Forward Skid Plate

    Courtesy of FORD MOTOR CO.
23. Connect the battery ground cable. For additional information, REFER to BATTERY, MOUNTING AND CABLES .

    All vehicles 

24. Fill the transmission with fluid and verify correct operation. For additional information, refer to Transmission Fluid Level Check in AUTOMATIC TRANSAXLE/TRANSMISSION - 6R80 .
25. Check for leaks.