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Thermostat Housing - 3.7L: Installation

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  1. Install 2 new O-ring seals and lubricate them with clean engine coolant.
  2. Position the thermostat housing and install the bolts finger tight.
  3. Tighten the 4 thermostat housing bolts in the sequence shown in 2 stages.
    • Stage 1: Tighten to 8 Nm (71 lb-in)
    • Stage 2: Tighten an additional 45 degrees.
      Fig 1: Identifying Thermostat Housing Bolts Tightening Sequence
      G07961964Courtesy of FORD MOTOR CO.
  4. Connect the upper radiator hose to the thermostat housing and position the clamp.
  5. Connect the coolant return hose to the thermostat housing and position the clamp.
  6. Connect the lower radiator hose to the thermostat housing and position the clamp.
  7. Connect the thermostat housing-to-degas bottle to the thermostat housing and position the clamp.
  8. Install the air cleaner outlet pipe. For additional information, REFER to INTAKE AIR DISTRIBUTION & FILTERING .
  9. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  .