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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 179 (Fuel Charging System & Fuel Control System - 3.5L-GTDI - F150) >> Removal And Installation >> Fuel Injection Pump >> Installation

Fuel Injection Pump: Installation

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The cam lobe for the fuel injection pump must be at Bottom Dead Center (BDC) for the fuel injection pump installation.
  1. Remove the fuel injection pump roller tappet.
  2. Remove the fuel injection pump mounting plate bolt and the fuel injection pump mounting plate.
  3. Using the crankshaft pulley bolt, turn the crankshaft until the fuel injection pump cam lobe is at BDC.
    Fig 1: Turning Crankshaft
    G07962100Courtesy of FORD MOTOR CO.
    4. NOTE: The valve cover is removed for clarity.
    NOTE: Apply clean engine oil to the fuel injection pump mounting pedestal bore.
    Fig 2: Locating Fuel Injection Pump Roller Tappet
    G06281200Courtesy of FORD MOTOR CO.
  4. Install the fuel injection pump roller tappet.
    5. NOTE: Apply clean engine oil to the fuel injection pump mounting plate seal.
  5. Lubricate and install a new fuel injection pump mounting plate seal.
    6. NOTE: Apply clean engine oil to the fuel injection pump mounting plate O-ring seals.
  6. Lubricate and install 2 new fuel injection pump mounting plate O-ring seals.
    7. NOTE: Make sure the mating surfaces are free of any dirt or foreign material.
    NOTE: Apply clean engine oil to the fuel injection pump mounting plate bore.
  7. Install the fuel injection pump mounting plate and loosely install the fuel injection pump mounting plate bolt.
    8. NOTE: Apply clean engine oil to the fuel injection pump O-ring seal.
  8. Lubricate and install a new fuel injection pump O-ring seal onto the fuel injection pump.
  9. Install the fuel injection pump and loosely install 2 new fuel injection pump bolts.
    1. Alternately tighten each bolt one complete revolution until seated.
    2. Tighten each bolt to 20 Nm (177 lb-in).
    3. Tighten each bolt an additional 45 degrees.
    4. Tighten the fuel injection pump mounting plate bolt to 10 Nm (89 lb-in).
  10. Connect the fuel jumper tube-to-fuel injection pump quick connect coupling. For additional information, REFER to FUEL SYSTEM - GENERAL INFORMATION .
  11. Connect the fuel injection pump electrical connector.
    12. NOTE: Use care when installing the fuel injection pump noise insulator. Spreading the openings will aid in installing the fuel injection pump noise insulator and reduce the risk of damage.
  12. Install the fuel injection pump noise insulator shield.
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