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Oil Pump: Installation

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the oil pump and the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 1: Locating Bolts And Oil Pump
      G07958860Courtesy of FORD MOTOR CO.
  2. Using a new O-ring seal, install the oil pump screen and pickup tube and the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 2: Locating Oil Pump Screen And Pickup Tube And Bolts
      G07958859Courtesy of FORD MOTOR CO.
  3. Install the crankshaft timing chain sprocket.
    Fig 3: Locating Crankshaft Timing Chain Sprocket
    G07410379Courtesy of FORD MOTOR CO.
  4. NOTE: Do not fill with clean engine oil until the engine front cover is installed.
  5. Install the oil pan. For additional information, refer to OIL PAN  .
  6. NOTE: It may be necessary to rotate the camshafts slightly, to align the timing marks.
    Fig 4: Locating Primary Timing Chain Colored Links With Timing Marks On VCT Assemblies And Crankshaft Sprocket
    G07399074Courtesy of FORD MOTOR CO.
  7. Install the primary timing chain with the colored links aligned with the timing marks on the VCT assemblies and the crankshaft sprocket.
  8. Install the lower LH primary timing chain guide and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Locating Lower LH Primary Timing Chain Guide And Bolts
      G07410375Courtesy of FORD MOTOR CO.
  9. Install the primary timing chain tensioner arm.
    Fig 6: Locating Primary Timing Chain Tensioner Arm
    G07407031Courtesy of FORD MOTOR CO.
  10. Reset the primary timing chain tensioner.
    • Release the ratchet detent.
    • Using a soft-jawed vise, compress the ratchet plunger.
    • Align the hole in the ratchet plunger with the hole in the tensioner housing.
    • Install a suitable lockpin.
      Fig 7: Installing Suitable Lockpin
      G07407085Courtesy of FORD MOTOR CO.
  11. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.
  12. Install the primary timing chain tensioner and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Remove the lockpin.
      Fig 8: Locating Primary Tensioner And Bolts
      G07407086Courtesy of FORD MOTOR CO.
  13. As a post-check, verify correct alignment of all timing marks.
    • There is 48 links in between the RH intake VCT assembly colored link (1) and the LH intake VCT assembly colored link (2).
    • There is 35 links in between RH intake VCT assembly colored link (2) and the 2 crankshaft sprocket links (3).
      Fig 9: Locating Correct Alignment Of Timing Marks
      G07407087Courtesy of FORD MOTOR CO.
  14. NOTE: Do not use excessive force when installing the Variable Camshaft Timing (VCT) oil control solenoid. Damage to the mega cap could cause the cylinder head to be inoperable. If difficult to install the VCT oil control solenoid, inspect the bore and VCT oil control solenoid to ensure there are no burrs, sharp edges or contaminants present on the mating surface. Only clean the external surfaces as necessary.
    NOTE: A slight twisting motion will aid in the installation of the VCT oil control solenoid.
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
  15. Install the LH intake VCT oil control solenoid and the bolt.
    • Tighten to 8 Nm (71 lb-in) then an additional 20 degrees.
      Fig 10: Locating LH Intake VCT Oil Control Solenoid And Bolt
      G07399059Courtesy of FORD MOTOR CO.
  16. NOTE: Do not use excessive force when installing the Variable Camshaft Timing (VCT) oil control solenoid. Damage to the mega cap could cause the cylinder head to be inoperable. If difficult to install the VCT oil control solenoid, inspect the bore and VCT oil control solenoid to ensure there are no burrs, sharp edges or contaminants present on the mating surface. Only clean the external surfaces as necessary.
    NOTE: A slight twisting motion will aid in the installation of the VCT oil control solenoid.
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
  17. Install the RH intake VCT oil control solenoid and the bolt.
    • Tighten to 8 Nm (71 lb-in) then an additional 20 degrees.
      Fig 11: Locating RH Intake VCT Oil Control Solenoid And Bolt
      G07399060Courtesy of FORD MOTOR CO.
  18. Remove the RH Camshaft Holding Tool.
    Fig 12: Installing Camshaft Holding Tool Onto Flats Of RH Camshafts
    G07399052Courtesy of FORD MOTOR CO.
  19. Install the RH valve train oil tube and the 3 bolts and tighten in 2 stages.
    • Stage 1: Tighten to 8 Nm (71 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
      Fig 13: Locating RH Valve Train Oil Tube And Bolts
      G07399051Courtesy of FORD MOTOR CO.
  20. Remove the LH Camshaft Holding Tool.
    Fig 14: Installing Camshaft Holding Tool Onto Flats Of LH Camshafts
    G07399050Courtesy of FORD MOTOR CO.
  21. Install the LH valve train oil tube and the 3 bolts and tighten in 2 stages.
    • Stage 1: Tighten to 8 Nm (71 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
      Fig 15: Locating LH Valve Train Oil Tube And Bolts
      G07399049Courtesy of FORD MOTOR CO.
  22. Install the engine front cover. For additional information, refer to ENGINE FRONT COVER  .
  23. Fill the engine with clean engine oil.