Output Shaft Seal: Installation

Rear Wheel Drive (RWD) vehicles 

1. 1.
   
   Position a new output shaft seal on the special tool.

   Use Special Service Tool: 205-199 (T83T-3132-A1)Installer, Spindle/Axle Shaft, 307-715 Installer, Output Seal (4X2).

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1. 2.
   
   Using the special tools, install the output shaft seal.

   Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft, 307-715 Installer, Output Seal (4X2).

Courtesy of FORD MOTOR COMPANY

1. 3.
   
   Install the output shaft flange and the output shaft flange seal.

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1. 4.
   
   Install the new output shaft flange retaining nut.

   Torque

   : 59 lb.ft (80 Nm)

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1. 5.
   
   After installing the output shaft flange retaining nut, stake the slots to prevent it from coming loose.

   Use the General Equipment: Punch

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1. 6.
   
   Install the rear driveshaft assembly. Refer to: Rear Driveshaft .

Four-Wheel Drive (4WD) vehicles 

1. 7.
   
   Install the seal protector provided with the new output shaft seal on the output shaft.

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1. 8.
   
   Slide the output shaft seal over the output shaft seal protector onto the output shaft.
   • Remove the output shaft seal protector.

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1. 9.
   
   Using the special tool, install a new output shaft seal.

   Use Special Service Tool: 307-637 Installer, Rear Seal, 4x4.

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1. 10.
   
   Install the transfer case assembly. Refer to: Transfer Case .

All vehicles 

1. 11.
   
   Fill and check the transmission fluid. Refer to: Transmission Fluid Level Check .