PINPOINT TEST I: DTCs C109D, C109E AND C109F
WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
- I1 CHECK THE ABS MODULE DTCs
- Review the DTCs recorded during Inspection and Verification.
- Was DTC C109D the only recorded DTC?
- Yes : GO to I2.
- No : If DTC C109E and/or C109F was retrieved, GO to I6. For all other DTCs, REFER to the ABS Module DTC Chart .
- I2 CHECK DTC RETURNABILITY
- Using the scan tool, clear the ABS module DTCs.
- Ignition OFF.
- Disconnect the scan tool.
- Start the engine.
- Allow the vehicle to idle for a minimum of 4 minutes. Apply and release the brake pedal for a minimum of 3 times per minute with normal pedal force for up to 3 minutes
- Ignition OFF.
- Connect the scan tool.
- Ignition ON.
- Enter the following diagnostic mode on the scan tool: Self Test - ABS Module.
- Is DTC C109D the only vacuum sensor DTC present?
- Yes : GO to I3.
- No
: If DTC C109E and/or C109F was retrieved, GO to I6. For all other DTCs, REFER to the ABS Module DTC Chart
.
If no DTC is set, the system is operating correctly as this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTC. REPEAT the self-test.
NOTE: It may take up to 3 minutes for DTC C109D to set. - I3 CHECK THE ENGINE VACUUM
- Carry out the Intake Manifold Vacuum Test, refer to Diagnosis and Testing in ENGINE SYSTEM - GENERAL INFORMATION .
- Record the vacuum reading.
- Does the vacuum gauge indicate normal vacuum?
- Yes : GO to I4.
- No : FOLLOW the diagnostic procedure in ENGINE SYSTEM - GENERAL INFORMATION .
- I4 CHECK THE BRAKE BOOSTER
- Carry out the Brake Booster Component Test. REFER to BRAKE SYSTEM - GENERAL INFORMATION .
- Do the brake booster and check valve pass the component test?
- Yes : GO to I5.
- No : REPAIR or INSTALL new as necessary. CLEAR the DTC. REPEAT the self-test.
- I5 CHECK THE BRAKE BOOSTER VACUUM LEVEL (BBVACLVL) PID
- Connect the scan tool.
- Start the engine.
- Enter the following diagnostic mode on the scan tool: DataLogger - ABS Module.
- Compare the recorded vacuum reading the brake booster vacuum level PID.
- Does the PID match the recorded vacuum reading of ±3.386 kPa (1 in-Hg)?
- Yes : REPAIR any vacuum leaks at the vacuum system. For 4x4 vehicles, REPAIR any vacuum leaks from the vacuum hub lock system. REPEAT the ABS module self-test.
- No : INSTALL a new brake booster vacuum sensor. REFER to POWER BRAKE ACTUATION . CLEAR the DTCs. TEST the system for normal operation.
- I6 CHECK THE BRAKE BOOSTER VACUUM SENSOR
- Inspect the vacuum sensor ambient air pressure inlet ports.
- Are both ports free of contamination, debris and/or foreign material?
- Yes : GO to I7.
- No : REPAIR or INSTALL a new vacuum sensor as necessary. REFER to POWER BRAKE ACTUATION . CLEAR the DTCs. REPEAT the self-test.
- I7 CHECK THE BRAKE BOOSTER VACUUM SENSOR CIRCUITS FOR A SHORT TO GROUND
- Disconnect: ABS Module C135.
- Disconnect: Brake Booster Vacuum Sensor C149.
- Measure the resistance between ground and:
- brake booster vacuum sensor C149-1, circuit VCA22 (GN/BN), harness side.
- brake booster vacuum sensor C149-2, circuit GD120 (BK/GN), harness side.
- brake booster vacuum sensor C149-3, circuit CCA22 (GY/YE), harness side.
- Is the resistance greater than 10, 000 ohms?
- Yes : GO to I8.
- No : REPAIR the affected circuit(s). CLEAR the DTCs. REPEAT the self-test.
- I8 CHECK THE BRAKE BOOSTER VACUUM SENSOR CIRCUITS FOR AN OPEN
- Measure the resistance between the ABS module C135, harness side and the brake booster vacuum sensor C149, harness side as follows:
ABS Module Circuit Vacuum Sensor C135-10 VCA22 (GN/BN) C149-1 C135-28 GD120 (BK/GN) C149-2 C135-2 CCA22 (GY/YE) C149-3 - Are the resistances less than 5 ohms?
- Yes : GO to I9.
- No : REPAIR the affected circuit(s). CLEAR the DTCs. REPEAT the self-test.
- Measure the resistance between the ABS module C135, harness side and the brake booster vacuum sensor C149, harness side as follows:
- I9 CHECK THE BRAKE BOOSTER VACUUM SENSOR CIRCUITS FOR A SHORT TOGETHER
- Measure the resistance between:
- brake booster vacuum sensor C149-1, circuit VCA22 (GN/BN), harness side and brake booster vacuum sensor C149-2, circuit GD120 (BK/GN), harness side.
- brake booster vacuum sensor C149-1, circuit VCA22 (GN/BN), harness side and brake booster vacuum sensor C149-3, circuit CCA22 (GY/YE), harness side.
- brake booster vacuum sensor C149-2, circuit GD120 (BK/GN), harness side, and brake booster vacuum sensor C149-3, circuit CCA22 (GY/YE), harness side.
- Are the resistances greater than 10, 000 ohms?
- Yes : GO to I10.
- No : REPAIR the affected circuit(s). CLEAR the DTCs. REPEAT the self-test.
- Measure the resistance between:
- I10 CHECK THE ACTIVE BRAKE BOOSTER VACUUM SENSOR CIRCUITS FOR A SHORT TO VOLTAGE
- Ignition ON.
- Measure the voltage between ground and:
- brake booster vacuum sensor C149-1, circuit VCA22 (GN/BN), harness side.
- brake booster vacuum sensor C149-2, circuit GD120 (BK/GN), harness side.
- brake booster vacuum sensor C149-3, circuit CCA22 (GY/YE), harness side.
- Is any voltage present?
- Yes : REPAIR the affected circuit(s). CLEAR the DTCs. REPEAT the self-test.
- No : GO to I11.
- I11 CHECK THE BRAKE BOOSTER VACUUM SENSOR CONNECTOR
- Ignition OFF.
- Check brake booster vacuum sensor connector for:
- corrosion
- damaged pins
- pushed-out pins
- Connect: Brake Booster Vacuum Sensor C149.
- Make sure the connector seats correctly, then operate the system and verify the concern is still present.
- Is the concern still present?
- Yes : INSTALL a new vacuum sensor. REFER to POWER BRAKE ACTUATION . CLEAR the DTCs. REPEAT the self-test. If DTC C109E or C109F return, GO to I12.
- No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.
- I12 CHECK THE ABS MODULE CONNECTORS
- Ignition OFF.
- Disconnect: ABS Module C135.
- Check ABS module connector for:
- corrosion
- damaged pins
- pushed-out pins
- Connect: ABS Module C135.
- Make sure the connector seats correctly, then operate the system and verify the concern is still present.
- Is the concern still present?
- Yes : INSTALL a new ABS module. REFER to Anti-Lock Brake System (ABS) Module . TEST the system for normal operation.
- No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.