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Differential Ring And Pinion: Notes

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G07403941
2 Jaw Puller
205-D072 (D97L-4221-A) or equivalent
G06125107
Adapter for 205-S127
205-105 (T76P-4020-A3)
G06125106
Adapter for 205-S127
205-109 (T76P-4020-A9)
G06125425
Adapter for 205-S127
205-110 (T76P-4020-A10)
G06125104
Adapter for 205-S127
205-111 (T76P-4020-A11)
G06125427
Adapter for 205-S127
205-129 (T79P-4020-A18)
G06125428
Adapter for Differential Housing Spreader
205-368 (T96T-4000-A)
G07950734
Dial Indicator Gauge with Holding Fixture
100-002 (TOOL-4201-C)
G06125110
Gauge, Clutch Housing
308-021 (T75L-4201-A)
G06125111
Gauge Tube, Drive Pinion
205-336 (T93P-4020-A)
G07403942
Holding Fixture, Drive Pinion Flange
205-126 (T78P-4851-A)
G06125113
Holding Fixture, Transmission
307-003 (T57L-500-B)
G06125434
Installer, Differential Carrier Bearings
205-D044 (D81T-4221-A) or equivalent
G06125357
Installer, Differential Side Bearing
205-010 (T57L-4221-A2)
G06125436
Installer, Drive Pinion Bearing Cone
205-005 (T53T-4621-C)
G06125437
Installer, Drive Pinion Bearing Cup
205-024 (T67P-4616-A)
G07403943
Installer, Drive Pinion Flange
205-002 (TOOL-4858-E)
G06094388
Installer, Drive Pinion Oil Seal
205-208 (T83P-4676-A)
G06125440
Protector, Drive Pinion Thread
205-460
G07403957
Remover, Bearing Cup
308-047 (T77F-1102-A)
G06125442
Remover, Transmission Fluid Pump
307-397
G06064997
Slide Hammer
100-001 (T50T-100-A)
G06125358
Spreader, Differential Carrier
205-001 (TOOL-4000-E)
G06125445
Spreader, Differential Housing (Plate)
205-335 (T93P-4000-A) (RH)
G06125359
Step Plate
205-D061 (D83T-4205-C2) or equivalent
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® High Contrast Hypoid Gear Marking Compound
XG-14
-
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL (US); CXY-80W90-1L (Canada)
WSP-M2C197-A
Premium Long-Life Grease
XG-1-C or XG-1-K (US); CXG-1-C (Canada)
ESA-M1C75-B
Silicone Gasket and Sealant
TA-30
WSE-M4G323-A4
Fig 1: Exploded View Of Differential With Torque Specifications
G06125447Courtesy of FORD MOTOR CO.
Item Part Number Description
1 390919 Differential housing cover bolt (10 required)
2 3N136 Differential housing cover
3 - Differential bearing cap bolt (part of 3A412) (4 required)
4 - Differential bearing cap (part of 3A412) (2 required)
5 3C202 Differential assembly
6 388056 Ring gear bolt (10 required)
7 4221 Differential bearings (2 required)
8 4221 Differential bearing cups (2 required)
9 4A451 Differential bearing shims (2 required)
10 - Ring gear (part of 4209)
10 - Pinion gear (part of 4209)
11 4663 Drive pinion bearing adjustment shim
12 4628 Inner drive pinion bearing cup
13 4630 Inner drive pinion bearing
14 4662 Drive pinion collapsible spacer
15 3A380 Intermediate axle shaft
16 3A412 Differential housing
17 4631 Drive pinion oil baffle
18 4616 Drive pinion outer bearing cup
19 4621 Drive pinion outer bearing
20 386989 Drive pinion oil slinger
21 3N134 Drive pinion oil seal
22 4858 Drive pinion flange
23 389546 Drive pinion nut and washer