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Home >> Ford >> 2012 >> Mustang Base, 2D Coupe, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 117 (Automatic Transmission (6R80) - F150) >> In-Vehicle Repair >> Manual Control Lever Shaft and Seal >> Installation

Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position a new manual control lever seal in place.
    Fig 1: Locating Manual Control Lever Seal
    G06127247Courtesy of FORD MOTOR CO.
  2. Using the Shifter Fluid Seal Installer, install a new manual control lever shaft seal.
    Fig 2: Installing Manual Control Lever Shaft Seal
    G06456463Courtesy of FORD MOTOR CO.
  3. Install the manual control lever in the case.
    1. Slide the manual control lever in the case.
    2. Position the spacer in place while sliding the manual control lever into the spacer.
    3. Position the manual valve inner lever while sliding the manual control lever and lining up the roll pin hole.
    4. Install the roll pin.
    Fig 3: Identifying Manual Control Lever, Roll Pin And Park Rod
    G06127250Courtesy of FORD MOTOR CO.
  4. Position the park rod in place. Push down on the park pawl and position the park rod in place.
  5. While holding the park rod down, install the park rod actuating plate.
    • Tighten to 12 Nm (106 lb-in).
    Fig 4: Locating Park Rod Actuating Plate Bolts
    G06127245Courtesy of FORD MOTOR CO.
    6. NOTE: Before installing the main control make sure that the thermal bypass valve, pump adapter seal and the center support seals are installed in the transmission case and are in the correct location. Also make sure that none of the center support seals are in the main control.
    Fig 5: Locating Center Support Rubber Feed Tubes
    G06127205Courtesy of FORD MOTOR CO.
  6. Verify the 4 rubber feed tubes for the center support are in place.
    1. Black feed tubes
    2. Green feed tube
    3. Blue feed tube
  7. Verify the rubber adapter is in place.
    Fig 6: Locating Rubber Adapter
    G06170930Courtesy of FORD MOTOR CO.
  8. Coat the thermal bypass valve with petroleum jelly to hold it in place and install the thermal bypass valve in the transmission case.
    Fig 7: Locating Thermal Bypass Valve
    G06127207Courtesy of FORD MOTOR CO.
  9. Position the main control in place and loosely install the 11 bolts.
    1. Align the manual valve and control lever linkage.
    Fig 8: Locating Main Control Assembly Bolts
    G06127208Courtesy of FORD MOTOR CO.
  10. Tighten the main control bolts in the sequence shown in illustration.
    • Tighten to 8 Nm (71 lb-in).
    Fig 9: Identifying Main Control Bolts Tightening Sequence
    G06127256Courtesy of FORD MOTOR CO.
  11. With the bulkhead connector release tab down and unlocked, push the outer shell of the bulkhead connector into the transmission. Make sure that the bulkhead connector is fully seated into the main control.
    Fig 10: Locating Release Tab And Outer Shell
    G06127194Courtesy of FORD MOTOR CO.
  12. Press up on the tab and lock the outer shell of the bulkhead connector in place.
    Fig 11: Locating Tab And Lock
    G06127258Courtesy of FORD MOTOR CO.
  13. Install a new transmission fluid filter.
    Fig 12: Locating Transmission Fluid Filter
    G06127179Courtesy of FORD MOTOR CO.
    14. NOTE: The transmission fluid pan gasket can be reused if not damaged.
    Fig 13: Locating Transmission Fluid Pan Gasket
    G06127146Courtesy of FORD MOTOR CO.
  14. If necessary, install a new transmission fluid pan gasket.
  15. Install the transmission fluid pan and tighten the transmission fluid pan bolts in a crisscross pattern.
    • Tighten to 12 Nm (106 lb-in).
    Fig 14: Locating Transmission Fluid Pan Bolts
    G06127145Courtesy of FORD MOTOR CO.
  16. Connect the transmission vehicle harness connector by pushing it in and twisting the outer shell to lock it in place.
    Fig 15: Locating Transmission Vehicle Harness Connector
    G06127188Courtesy of FORD MOTOR CO.
    17. NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable between the manual control lever and the selector lever cable bracket.
    NOTE: The column shift is shown in illustration, the floor shift is similar.
    Fig 16: Locating Transmission Selector Lever Cable End
    G06127235Courtesy of FORD MOTOR CO.
  17. Install the selector lever cable end on the manual control lever.
  18. If equipped, install the selector lever cable splash shield and the nut.
    Fig 17: Locating Selector Lever Cable Splash Shield Nut
    G07412445Courtesy of FORD MOTOR CO.
  19. Fill the transmission with clean transmission fluid. For additional information, refer to Transmission Fluid Drain and Refill  .
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