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Section 115 (Engine Mechanical - 6.2L (2V) - F150): Installation: Engine

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G06126494
 Lifting Bracket, Engine
303-F047 (014-00073) or equivalent
G06518201
 Support Brackets, Engine
303-1507 or equivalent
G06139341
 Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)
XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)		 WSS-M2C945-A
Threadlock 262
TA-26		 WSK-M2G351-A6
  1. Using the Heavy Duty Floor Crane and the Engine Lifting Bracket, position the engine in the engine compartment leaving access to the LH engine support insulator bolts.
    2. NOTE: Clean the LH and RH engine support insulator-to-frame mating surfaces of any dirt or foreign material prior to installation.
    Fig 1: Locating LH Engine Support Insulator From Under Vehicle
    G07960921Courtesy of FORD MOTOR CO.
  2. Install the LH engine support insulator from under the vehicle.
    3. NOTE: Apply threadlock to the bolt threads prior to installation.
    Fig 2: Identifying LH Engine Support Insulator Bolts Tightening Sequence
    G07960792Courtesy of FORD MOTOR CO.
  3. Using a suitable floor crane, raise the engine assembly to gain access to install the 3 LH engine support insulator bolts.
    • Tighten the 3 LH engine support insulator bolts in the sequence shown in illustration to 175 Nm (129 lb-ft).
    4. NOTE: The torque converter must be installed in it's original orientation to the flexplate or engine damage may occur.
    Fig 3: Locating Flexplate Slotted Holes
    G06518332Courtesy of FORD MOTOR CO.
  4. Check that the flexplate is positioned so that the 2 sloted holes are shown in illustration at the 6 o'clock position and the index marks are aligned.
  5. Install the LH exhaust manifold heat shield and bolts.
    • Tighten to 12 Nm (106 lb-in).
  6. Lower the engine.
  7. Remove the Engine Lifting Bracket and Engine Support Brackets.
    Fig 4: Removing Engine Lifting Bracket And Engine Support Brackets
    G06518354Courtesy of FORD MOTOR CO.
  8. Connect the steering column shaft to the steering gear and install the bolt.
    • Tighten to 30Nm (22 lb-ft).
  9. Install the coolant expansion tank and bolts.
    • Tighten to 15 Nm (133 lb-in).
    10. NOTE: Only use hand tools when tightening the engine support insulator through bolt or the engine support insulator may be damaged.
    Fig 5: Locating Engine Support Insulator Bolt
    G06126794Courtesy of FORD MOTOR CO.
  10. Apply threadlock to the bolt threads and install the LH engine support insulator bolt.
    • Tighten to 350 Nm (258 lb-ft).
  11. If equipped, install the front driveshaft. For additional information, REFER to DRIVESHAFT .
    12. NOTE: Only use hand tools when tightening the engine support insulator nuts or the engine support insulator may be damaged.
    NOTE: Make sure the RH engine support insulator mating surfaces and the washer mating surface are free of foreign material and corrosion before installation. Install a new washer.
    Fig 6: Locating RH Engine Support Insulator Nuts
    G06126509Courtesy of FORD MOTOR CO.
  12. Apply threadlock to the stud threads and install the RH engine support insulator studs, washer and nuts.
    • Tighten studs to 15 Nm (133 lb-in).
    • Tighten nuts to 175Nm (129 lb-ft).
    13. NOTE: The upper 2 transmission-to-engine bolts will be installed later.
    Fig 7: Locating Lower Transmission-To-Engine Bolts
    G06126500Courtesy of FORD MOTOR CO.
  13. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
  14. Tighten the 2 transmission insulator and retainer nuts.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 8: Locating Transmission Mount Nuts
    G06126511Courtesy of FORD MOTOR CO.
  15. Install 4 new torque converter-to-flexplate nuts.
    • Tighten to 40Nm (30 lb-ft).
    Fig 9: Locating Torque Converter-To-Flexplate Nuts
    G06518331Courtesy of FORD MOTOR CO.
  16. Install the cylinder block opening cover.
    Fig 10: Locating Cylinder Block Opening Cover
    G06518330Courtesy of FORD MOTOR CO.
  17. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 48Nm (35 lb-ft).
    Fig 11: Locating Flexplate Inspection Cover And Bolts
    G06126497Courtesy of FORD MOTOR CO.
  18. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 12: Locating A/C Compressor Bolts
    G06126504Courtesy of FORD MOTOR CO.
  19. Position the transmission cooler tube support bracket, the starter wiring harness support bracket and install the nut.
    • Tighten to 10 Nm (89 lb-in).
    Fig 13: Locating Transmission Cooler Tube Support Bracket And Nut
    G06126235Courtesy of FORD MOTOR CO.
  20. Install the starter. For additional information, REFER to STARTING SYSTEM .
  21. Attach the starter motor wiring harness pin-type retainer to the oil pan.
    Fig 14: Locating Starter Motor Wiring Harness Pin-Type Retainer From Oil Pan
    G07479657Courtesy of FORD MOTOR CO.
  22. If equipped, connect the block heater electrical connector.
    Fig 15: Locating Block Heater Electrical Connector
    G06126506Courtesy of FORD MOTOR CO.
  23. Install the 4 exhaust Y-pipe flange nuts (2 RH and 2 LH).
    • Tighten to 40 Nm (30 lb-ft).
    Fig 16: Locating Exhaust Y-Pipe Flange Nuts
    G06126508Courtesy of FORD MOTOR CO.
  24. Position the fuel and Evaporative Emission (EVAP) tube support bracket and install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 17: Locating Upper Transmission-To-Engine Bolts
    G06126529Courtesy of FORD MOTOR CO.
  25. Position the ground strap and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 18: Locating Ground Strap And Bolt
    G06126817Courtesy of FORD MOTOR CO.
  26. Connect the PCM electrical connector and the engine wiring harness retainer.
    Fig 19: Locating PCM Electrical Connector
    G06126518Courtesy of FORD MOTOR CO.
  27. Connect the engine harness electrical connector and wiring harness retainer.
    Fig 20: Locating Engine Harness Electrical Connector
    G06126819Courtesy of FORD MOTOR CO.
  28. Connect the 2 heater hoses.
  29. Position the oil cooler and install the threaded shaft.
    • Tighten to 58 Nm (43 lb-ft).
    Fig 21: Locating Oil Cooler Threaded Shaft And Oil Cooler Assembly
    G07961601Courtesy of FORD MOTOR CO.
  30. Connect the lower radiator hose to the oil filter adapter.
    Fig 22: Locating Lower Radiator Hose To Oil Filter Adapter
    G07961600Courtesy of FORD MOTOR CO.
  31. Install a new oil filter in 2 stages.
    • Stage 1: Tighten to 5 Nm (44 lb-in).
    • Stage 2: Tighten an additional 180 degrees.
    Fig 23: Locating Oil Filter
    G07961599Courtesy of FORD MOTOR CO.
  32. Install the power steering pump. For additional information, REFER to POWER STEERING
    33. NOTE: While servicing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result.
    Fig 24: Locating Power Steering Fluid Tubes And Bolt
    G06126514Courtesy of FORD MOTOR CO.
  33. Install the power steering fluid return hose and install the bolt.
    • Install a new o-ring seal.
    • Tighten to 23 Nm (17 lb-ft).
  34. Connect the A/C compressor electrical connector and the wiring harness retainer.
    Fig 25: Locating A/C Compressor Electrical Connector And Wiring Harness Retainer
    G06137792Courtesy of FORD MOTOR CO.
  35. Position the accessory drive belt onto the accessory drive pulleys.
  36. Attach the wiring harness pin-type retainer to the RH valve cover.
    Fig 26: Locating Wiring Harness Pin-Type Retainer To RH Valve Cover
    G07479647Courtesy of FORD MOTOR CO.
  37. Position the Power Distribution Box (PDB) and wiring harness onto the engine.
  38. Install the cooling module. For additional information, REFER to ENGINE COOLING .
    39. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  39. Install the intake manifold. For additional information, refer to Intake Manifold  .
    40. NOTE: Align the index marks made during hood removal.
    Fig 27: Identifying Hood, Bolts And Hood Supports
    G06126496Courtesy of FORD MOTOR CO.
  40. Position the hood and install the 4 bolts.
    • Tighten to 12 Nm (106 lb-in).
  41. Fill the crankcase with clean engine oil.
  42. Evacuate and charge the A/C system. For additional information, REFER to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
  43. Fill and bleed the power steering system. For additional information, REFER to STEERING SYSTEM - HYDRAULIC POWER ASSIST STEERING (HPAS) .
  44. If the engine was disassembled, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
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