Exhaust Manifold - RH: Installation

All vehicles 

1. Using 2 new exhaust manifold gaskets and 8 new studs, position the 2 gaskets and exhaust manifold and install the 8 studs.
   • Tighten to 25 Nm (18 lb-ft).
2. Using new exhaust manifold nuts, install the 8 nuts in 2 stages in the sequence shown in illustration.
   • Stage 1: Tighten to 25 Nm (18 lb-ft).
   • Stage 2: Tighten to 32 Nm (24 lb-ft).
   Fig 1: Identifying Exhaust Manifold Nuts Tightening Sequence

   Courtesy of FORD MOTOR CO.
3. Position the exhaust manifold heat shield and install the 2 bolts.
   • Tighten to 12 Nm (106 lb-in).
   Fig 2: Locating Exhaust Manifold Heat Shield And Bolts

   Courtesy of FORD MOTOR CO.
4. Using the Engine Support Bar and Engine Support Bracket, lower the engine.
   Fig 3: Installing Engine Support Bar And Engine Support Bracket

   Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when tightening the engine support insulator through bolt or the engine support insulator may be damaged.
Fig 4: Locating Engine Support Insulator Bolt
Courtesy of FORD MOTOR CO.
5. Apply threadlock to the bolt threads and install the LH engine support insulator bolt.
   • Tighten to 350 Nm (258 lb-ft).

   Four-Wheel Drive (4WD) vehicles 

6. Install the front drive shaft. For additional information, DRIVESHAFT .

   All vehicles 

NOTE: Only use hand tools when tightening the engine support insulator nuts or the engine support insulator may be damaged.
NOTE: Make sure the RH engine support insulator mating surfaces and the washer mating surface are free of foreign material and corrosion before installation. Install a new washer.
Fig 5: Locating RH Engine Support Insulator Nuts
Courtesy of FORD MOTOR CO.
7. Apply threadlock to the stud threads and install the RH engine support insulator washer and nuts.
   • Tighten to 175Nm (129 lb-ft).
8. Tighten the 2 transmission mount nuts.
   • Tighten to 103 Nm (76 lb-ft).
   Fig 6: Locating Transmission Mount Nuts

   Courtesy of FORD MOTOR CO.
9. Install the 4 exhaust Y-pipe flange nuts (2 RH and 2 LH).
   • Tighten to 40 Nm (30 lb-ft).
   Fig 7: Locating Exhaust Y-Pipe Flange Nuts

   Courtesy of FORD MOTOR CO.
10. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 8: Locating A/C Compressor Bolts

    Courtesy of FORD MOTOR CO.
11. Connect the A/C compressor electrical connector and the wiring harness retainer.
    Fig 9: Locating A/C Compressor Electrical Connector And Wiring Harness Retainer

    Courtesy of FORD MOTOR CO.
12. Install the starter. For additional information, REFER to STARTING SYSTEM .
13. Install the RH inner fenderwell. For additional information, REFER to FRONT END BODY PANELS .
14. Remove the Engine Support Bar and Engine Support Bracket.
    Fig 10: Removing Engine Support Bar And Engine Support Bracket

    Courtesy of FORD MOTOR CO.
15. Install the intake manifold. For additional information, refer to Intake Manifold  .