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Section 114 (Engine Mechanical - 5.0L (4V) - F150): Installation: Engine

WARNING: This page is about a different car, the 2012 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G07961282
 2, 200# Floor Crane, Fold Away
300-OTC1819E
G06126494
 Lifting Bracket, Engine
303-F047 (014-00073)
G06139341
 Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)
XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)		 WSS-M2C945-A
Threadlock 262
TA-26		 WSK-M2G351-A6
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
  1. Using the Heavy Duty Floor Crane and the Engine Lifting Bracket, position the engine in the engine compartment leaving access to the LH engine support insulator bolts.
    2. NOTE: Clean the LH and RH engine support insulator-to-frame mating surfaces of any dirt or foreign material prior to installation.
    Fig 1: Locating LH Engine Support Insulator
    G07961285Courtesy of FORD MOTOR CO.
  2. Install the LH engine support insulator from under the vehicle.
    3. NOTE: Apply threadlock to the bolt threads prior to installation.
  3. Using a suitable floor crane, raise the engine assembly to gain access to install the 3 LH engine support insulator bolts.
    • Tighten the 3 LH engine support insulator bolts in the sequence shown in illustration to 175 Nm (129 lb-ft).
      Fig 2: Identifying LH Engine Support Insulator Bolts Tightening Sequence
      G07960792Courtesy of FORD MOTOR CO.
  4. Lower the engine.
    5. NOTE: Use only hand tools when installing the LH engine support insulator through bolt or the engine support insulator may be damaged.
    NOTE: Apply threadlock to the bolt threads prior to installation.
  5. Install the LH engine mount through bolt.
    • Tighten to 350 Nm (258 lb-ft).
      Fig 3: Locating LH Engine Support Insulator Bolt
      G07960914Courtesy of FORD MOTOR CO.
    6. NOTE: Use only hand tools when installing the RH engine support insulator studs or the engine support insulator may be damaged.
    NOTE: Apply threadlock to the stud threads prior to installation.
  6. Install the 2 RH engine support insulator studs.
    • Tighten to 15 Nm (133 lb-in).
      Fig 4: Locating RH Engine Support Insulator Studs
      G07960913Courtesy of FORD MOTOR CO.
    7. NOTE: Use only hand tools when installing the RH engine support insulator nuts or the engine support insulator may be damaged.
    NOTE: Apply threadlock to the nut threads prior to installation.
  7. Install the 2 RH engine support insulator nuts.
    • Tighten to 175 Nm (129 lb-ft).
      Fig 5: Locating RH Engine Support Insulator Nuts
      G07959433Courtesy of FORD MOTOR CO.
    8. NOTE: The 2 upper transmission-to-engine bolt will be installed later.
  8. Install the lower transmission-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 6: Locating Lower Transmission-To-Engine Bolt
      G07960907Courtesy of FORD MOTOR CO.
  9. Install the 2 lower transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 7: Locating Lower Transmission-To-Engine Bolts
      G07960906Courtesy of FORD MOTOR CO.
  10. Install the lower transmission-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 8: Locating Lower Transmission-To-Engine Bolt
      G07960905Courtesy of FORD MOTOR CO.
  11. Install the transmission cooler tube support bracket and the transmission-to-engine bolt.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 9: Locating Transmission-To-Engine Bolt And Transmission Cooler Tube Support Bracket
      G07960904Courtesy of FORD MOTOR CO.
  12. Tighten the 2 transmission mount-to-crossmember nuts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 10: Locating Transmission Mount-To-Crossmember Nuts
      G07961294Courtesy of FORD MOTOR CO.
  13. Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the 2 new bolts.
    1. Tighten the inner exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt to 63 Nm (46 lb-ft).
    2. Tighten the outer exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt to 63 Nm (46 lb-ft).
      Fig 11: Identifying Exhaust Y-Pipe Dual Catalytic Converter-To-Exhaust Intermediate Pipe Bolts
      G07960638Courtesy of FORD MOTOR CO.
  14. Install 2 new RH catalytic converter-to-exhaust manifold nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 12: Locating RH Catalytic Converter-To-Exhaust Manifold Nut
      G07960910Courtesy of FORD MOTOR CO.
  15. Install 2 new LH catalytic converter-to-exhaust manifold nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 13: Locating LH Catalytic Converter-To-Exhaust Manifold Nuts
      G07960909Courtesy of FORD MOTOR CO.
  16. Install 4 new torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 14: Locating Torque Converter-To-Flexplate Nuts
      G07960903Courtesy of FORD MOTOR CO.
  17. Install the cylinder block opening cover.
    Fig 15: Locating Cylinder Block Opening Cover
    G07960902Courtesy of FORD MOTOR CO.
  18. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 16: Locating Bolts And Flexplate Inspection Cover
      G07960901Courtesy of FORD MOTOR CO.
    19. NOTE: Do not lubricate the O-ring seal.
  19. Install a new oil filter.
    • Tighten to 16 Nm (142 lb-in).
      Fig 17: Locating Engine Oil Filter
      G07960908Courtesy of FORD MOTOR CO.
  20. Connect the oil level sensor electrical connector.
    Fig 18: Locating Oil Level Sensor Electrical Connector
    G07960916Courtesy of FORD MOTOR CO.
  21. Install the starter. For additional information, REFER to STARTING SYSTEM .
  22. If equipped, install the front driveshaft. For additional information, REFER to DRIVESHAFT .
  23. Install the 2 upper transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 19: Locating Upper Transmission-To-Engine Bolts
      G07960918Courtesy of FORD MOTOR CO.
  24. Attach the PCM wiring harness retainer to the valve cover bolt stud.
    Fig 20: Locating PCM Wiring Harness Retainer On Valve Cover Bolt Stud
    G07960895Courtesy of FORD MOTOR CO.
  25. Attach and connect the engine harness electrical connector.
    Fig 21: Locating Engine Harness Electrical Connector
    G07960894Courtesy of FORD MOTOR CO.
  26. Connect the middle PCM electrical connector.
    Fig 22: Locating Middle PCM Electrical Connector
    G07960893Courtesy of FORD MOTOR CO.
  27. Install the crankcase ventilation tube. For additional information, refer to the quick connect coupling procedure in FUEL SYSTEM - GENERAL INFORMATION .
    Fig 23: Locating Crankcase Ventilation Tube
    G07961307Courtesy of FORD MOTOR CO.
  28. Install the ground strap and bolt to the cowl.
    • Tighten to 10 Nm (89 lb-in).
      Fig 24: Locating Bolt And Ground Strap On Cowl
      G07960896Courtesy of FORD MOTOR CO.
  29. If equipped, attach and connect the block heater electrical connector and the 2 wiring harness retainers.
    Fig 25: Locating Block Heater Electrical Connector And Wiring Harness Retainers
    G07960900Courtesy of FORD MOTOR CO.
  30. Connect the 2 heater hose quick connect couplings. For additional information, REFER to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
    Fig 26: Locating Heater Hose Quick Connect Couplings
    G07960897Courtesy of FORD MOTOR CO.
  31. Connect the 2 coolant hoses.
    Fig 27: Locating Coolant Hoses
    G07961311Courtesy of FORD MOTOR CO.
  32. Install the spring clip, the clamp and connect the coolant bypass T assembly to the engine.
    Fig 28: Locating Coolant Hoses
    G07960899Courtesy of FORD MOTOR CO.
  33. Connect the 2 wiring harness connectors and attach the 3 wiring harness retainers.
    Fig 29: Locating Wiring Harness Connectors And Wiring Harness Retainers
    G07960892Courtesy of FORD MOTOR CO.
  34. Attach the 5 wiring harness retainers.
    Fig 30: Locating Wiring Harness Retainers
    G07960891Courtesy of FORD MOTOR CO.
  35. Connect the B+ wire and nut.
    • Tighten to 17 Nm (150 lb-in).
    • Attach the wiring harness retainer to the battery tray.
      Fig 31: Locating B+ Wire, Nut And Wiring Harness Retainer On Battery Tray
      G07960890Courtesy of FORD MOTOR CO.
  36. Install the wiring harness bracket and the bolt to the RH frame rail.
    • Tighten to 20 Nm (177 lb-in).
      Fig 32: Locating Bolt And Wiring Harness Bracket At RH Frame Rail
      G07960889Courtesy of FORD MOTOR CO.
  37. Install the ground wire and the bolt to the RH frame rail.
    • Tighten to 12 Nm (106 lb-in).
      Fig 33: Locating Bolt And Ground Wire At RH Frame Rail
      G07960888Courtesy of FORD MOTOR CO.
  38. Install the transmission cooler line bracket and the nut to the engine front cover stud bolt.
    • Tighten to 13 Nm (115 lb-in).
      Fig 34: Locating Nut And Transmission Cooler Line Bracket On Engine Front Cover Stud Bolt
      G07960887Courtesy of FORD MOTOR CO.
  39. Using a new O-ring seal and gasket, install the A/C tube and the nut.
    • Tighten to 15 Nm (133 lb-in).
      Fig 35: Locating Nut And A/C Tube
      G07958976Courtesy of FORD MOTOR CO.
  40. Connect the wiring harness electrical connector and pin-type retainer.
    • Position the Power Distribution Box (PDB) and wiring harness toward the engine.
      Fig 36: Locating Wiring Harness Electrical Connector And Pin-Type Retainer
      G07960885Courtesy of FORD MOTOR CO.
  41. Connect the A/C pressure transducer electrical connector.
    Fig 37: Locating A/C Pressure Transducer Electrical Connector
    G07960884Courtesy of FORD MOTOR CO.
  42. Install the cooling module. For additional information, REFER to ENGINE COOLING .
  43. Install the Air Cleaner (ACL) element and ACL upper tray. For additional information, REFER to INTAKE AIR DISTRIBUTION & FILTERING
  44. Connect the Mass Air Flow (MAF) sensor electrical connector.
    Fig 38: Locating Mass Air Flow (MAF) Sensor Electrical Connector
    G06169987Courtesy of FORD MOTOR CO.
    45. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  45. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD  .
  46. Fill the engine with clean engine oil.
  47. Connect the battery ground cable. For additional information, REFER to BATTERY, MOUNTING AND CABLES .
    48. NOTE: Align the index marks made during hood removal.
    NOTE: RH shown in illustration, LH similar.
  48. Install the hood and the 4 bolts.
    • Tighten to 12 Nm (106 lb-in).
      Fig 39: Locating Hood Hinge Bolts
      G07958929Courtesy of FORD MOTOR CO.
  49. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
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