Oil Pan: Installation

All vehicles 

NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
1. Inspect the oil pan and engine sealing surfaces. Clean the mating surfaces of the engine and oil pan with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
NOTE: If the oil pan is not installed and the fasteners tightened within 5 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage. If this timing cannot be met, tighten fasteners 7, 8, 9 and 10 to 8 Nm (71 lb-in) within 5 minutes of applying the sealer and final torque all of the fasteners within 1 hour of applying the sealer.
NOTE: If the engine front cover has been removed, it is only necessary to apply sealant to the crankshaft rear seal retainer plate-to-cylinder block sealing surfaces.
Fig 1: Locating RH Timing Chain Tensioner Arm
Courtesy of FORD MOTOR CO.
2. Apply an 8 mm (0.31 in) bead of silicone sealant to the crankshaft rear seal retainer plate-to-cylinder block sealing surfaces and the engine front cover-to-cylinder block sealing surfaces.
NOTE: Fastener locations 7, 13 and 16 are stud bolts.
3. Using a new gasket, install the oil pan and tighten the fasteners in sequence in 3 stages.
   • Stage 1: Tighten to 2 Nm (18 lb-in)
   • Stage 2: Tighten to 10 Nm (89 lb-in).
   • Stage 3: Tighten an additional 45 degrees.
     Fig 2: Identifying Oil Pan Fasteners Tightening Sequence

     Courtesy of FORD MOTOR CO.
4. Connect the oil level sensor electrical connector and wiring harness retainer.
   Fig 3: Locating Oil Level Sensor Electrical Connector And Wiring Harness Retainer

   Courtesy of FORD MOTOR CO.
5. Attach the 2 wiring harness retainers to the oil pan stud bolts.
   Fig 4: Locating Wiring Harness Retainers And Oil Pan Stud Bolts

   Courtesy of FORD MOTOR CO.
6. Attach the starter motor wiring harness retainer to the oil pan.
   Fig 5: Locating Starter Motor Wiring Harness Retainer On Oil Pan

   Courtesy of FORD MOTOR CO.
7. Install the transmission cooler tube bracket and the bolt onto the bellhousing.
   • Tighten to 48 Nm (35 lb-ft).
     Fig 6: Locating Bolt And Transmission Cooler Tube Bracket On Bellhousing

     Courtesy of FORD MOTOR CO.
8. Install the transmission cooler tube bracket and the nut onto the engine front cover stud bolt.
   • Tighten to 13 Nm (115 lb-in).
     Fig 7: Locating Nut And Transmission Cooler Tube Bracket On Engine Front Cover Stud Bolt

     Courtesy of FORD MOTOR CO.
9. Install the oil drain gutter and the 3 bolts.
   • Tighten to 10 Nm (89 lb-in).
     Fig 8: Locating Oil Drain Gutter And Bolts

     Courtesy of FORD MOTOR CO.

     Four Wheel Drive (4X4) vehicles 

NOTE: Use care when positioning the front axle housing, or the vacuum tubes to the axle solenoid may become disconnected or damaged.
10. Raise the front axle carrier into position.
11. Install the lower front axle carrier mounting bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 9: Locating Lower Front Axle Carrier Mounting Bushing Bolt

      Courtesy of FORD MOTOR CO.
12. Install the axle shaft housing carrier bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 10: Locating Axle Shaft Housing Carrier Bushing Bolt

      Courtesy of FORD MOTOR CO.
13. Install the upper front axle carrier mounting bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 11: Locating Upper Front Axle Carrier Mounting Bushing Bolt

      Courtesy of FORD MOTOR CO.

    All vehicles 

14. Position the crossmember and install the 4 nuts and bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 12: Locating Crossmember Nuts And Bolts

      Courtesy of FORD MOTOR CO.
15. If equipped, install the skid plate and the 4 bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 13: Locating Bolts And Skid Plate

      Courtesy of FORD MOTOR CO.
16. Install the oil level indicator.
17. Fill the engine with clean engine oil.
18. Connect the battery ground cable. For additional information, REFER to BATTERY, MOUNTING AND CABLES .