Engine Support Insulators - LH: Removal

All vehicles 

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, REFER to JACKING & LIFTING .
2. Remove the 4 pin-type retainers and the upper radiator air deflector.
   Fig 1: Locating Pin-Type Retainers And Upper Radiator Air Deflector

   Courtesy of FORD MOTOR CO.
3. Remove the Air Cleaner (ACL) outlet pipe and ACL cover as an assembly. For additional information, REFER to INTAKE AIR DISTRIBUTION & FILTERING .
NOTE: It may be necessary to install washers between the Engine Lifting Bracket and the cylinder head to prevent the Engine Lifting Bracket from contacting the valve cover while supporting the engine.
4. Install an Engine Lifting Bracket on the side of the LH cylinder head.
   • Attach a length of chain and a connecting link to the Engine Lifting Bracket.
     Fig 2: Locating Chain, Connecting Link And Engine Lifting Bracket

     Courtesy of FORD MOTOR CO.
5. Install the Engine Support Bar.
   • Attach the chain installed in the previous step to the Engine Support Bar hook to support the engine.
     Fig 3: Supporting Engine With Engine Support Bar

     Courtesy of FORD MOTOR CO.
6. Remove the 2 exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolts and separate.
   • Discard the 2 bolts.
     Fig 4: Locating Exhaust Y-Pipe Dual Catalytic Converter-To-Exhaust Intermediate Pipe And Bolts

     Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.
Fig 5: Locating Transmission Mount-To-Crossmember Nuts
Courtesy of FORD MOTOR CO.
7. Loosen the 2 transmission mount-to-crossmember nuts.
8. Remove the starter. For additional information, REFER to STARTING SYSTEM .
9. If equipped, remove the front driveshaft. For additional information, REFER to DRIVESHAFT .
NOTE: Only use hand tools when loosening or tightening the engine support insulator through bolts or damage to the engine support insulator-to-cylinder block bracket can occur.
Fig 6: Locating LH Engine Support Insulator Through Bolt
Courtesy of FORD MOTOR CO.
10. Remove the LH engine support insulator through bolt.
NOTE: Only use hand tools when loosening or tightening the engine support insulator through bolts or damage to the engine support insulator-to-cylinder block bracket can occur.
Fig 7: Locating RH Engine Support Insulator Through Bolt
Courtesy of FORD MOTOR CO.
11. Loosen the RH engine support insulator through bolt.
12. Raise the LH side of the engine 50 mm (1.968 in).
NOTE: Only use hand tools when removing or installing the engine support insulator-to-frame bolts or damage to the engine support insulator-to-frame nut plate can occur.
Fig 8: Locating LH Engine Support Insulator-To-Frame Bolts
Courtesy of FORD MOTOR CO.
13. Remove the 3 LH engine support insulator-to-frame bolts.

    Four-Wheel Drive (4WD) vehicles 

14. Position a suitable hydraulic jack under the front axle. Securely strap the jack to the axle.
    Fig 9: Positioning Suitable Hydraulic Jack Under Front Axle

    Courtesy of FORD MOTOR CO.
15. Remove the upper front axle carrier mounting bushing bolt.
    Fig 10: Locating Upper Front Axle Carrier Mounting Bushing Bolt

    Courtesy of FORD MOTOR CO.
16. Remove the axle shaft housing carrier bushing bolt.
    Fig 11: Locating Axle Shaft Housing Carrier Bushing Bolt

    Courtesy of FORD MOTOR CO.
17. Remove the lower front axle carrier mounting bushing bolt.
    Fig 12: Locating Lower Front Axle Carrier Mounting Bushing Bolt

    Courtesy of FORD MOTOR CO.
NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.
18. Lower the front axle to allow clearance to the LH engine support insulator.

    All vehicles 

19. Remove the LH engine support insulator.
    Fig 13: Locating LH Engine Support Insulator

    Courtesy of FORD MOTOR CO.
20. Inspect the engine support insulator-to-frame nut plate for thread damage. If the nut plate is damaged, bend 2 tabs back and remove the nut plate. Replace the nut plate with service part number 56190 and bend the 2 tabs back to the original position.
    Fig 14: Locating Engine Support Insulator-To-Frame Nut Plate And Tabs

    Courtesy of FORD MOTOR CO.
21. If necessary, remove the 3 bolts and the LH engine support insulator-to-cylinder block bracket.
    Fig 15: Locating Bolts And LH Engine Support Insulator-To-Cylinder Block Bracket

    Courtesy of FORD MOTOR CO.