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Valve Cover - RH: Installation

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    NOTE: Installation of new seals is only required if damaged seals were removed.
    Fig 1: Installing Spark Plug Tube Seals Using VCT Spark Plug Tube Seal Installer And Handle
    G07397917Courtesy of FORD MOTOR CO.
  1. Using the VCT Spark Plug Tube Seal Installer and Handle, install new spark plug tube seals.
    2. NOTE: Installation of new seals is only required if damaged seals were removed.
    Fig 2: Installing VCT Solenoid Seal Using Differential Bearing Cone Installer And Handle
    G07397918Courtesy of FORD MOTOR CO.
  2. Using the Differential Bearing Cone Installer and Handle, install new VCT solenoid seal(s).
    3. NOTE: Failure to use the correct Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.
    Fig 3: Locating Bead Of Motorcraft® High Performance Engine RTV Silicone Applying Area On Engine Front Cover-To-RH Cylinder Head Joints
    G07397919Courtesy of FORD MOTOR CO.
  3. Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-RH cylinder head joints.
  4. Using a new gasket, install the RH valve cover and tighten the 3 bolts and 8 stud bolts in the sequence shown in illustration.
    • Tighten to 10 Nm (89 lb-in).
      Fig 4: Identifying RH Valve Cover Bolts And Stud Bolts Tightening Sequence
      G07410324Courtesy of FORD MOTOR CO.
  5. Ensure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    Fig 5: Locating VCT Seals
    G07397896Courtesy of FORD MOTOR CO.
  6. Position the heater hose and bracket on the valve cover stud bolt and install the nut.
    • Tighten to 8 Nm (71 lb-in).
      Fig 6: Locating Heater Hose And Bracket Nut
      G07410318Courtesy of FORD MOTOR CO.
  7. Attach all of the wiring harness retainers to the RH valve cover and stud bolts.
  8. Connect the 2 RH VCT solenoid electrical connectors.
  9. Connect the PCV tube quick connect coupling to the RH valve cover. For additional information, REFER to FUEL SYSTEM - GENERAL INFORMATION .
  10. Install the RH ignition coils. For additional information, REFER to ENGINE IGNITION - 3.5L GTDI .
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