Oil Pan: Installation

All vehicles 

NOTE: This step does not apply if the engine front cover is removed.
Fig 1: Locating Bead Of Motorcraft® High Performance Engine RTV Silicone Applying Area On Engine Front Cover-To-Cylinder Block Joint
Courtesy of FORD MOTOR CO.
1. Apply a 5.5 mm (0.21 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 engine front cover-to-cylinder block joint areas on the sealing surface of the oil pan.
NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
NOTE: Do not expose the Motorcraft® High Performance Engine RTV Silicone to engine oil for at least 90 minutes after installing the oil pan. Failure to follow these instructions may cause engine oil leakage.
NOTE: The oil pan and the 4 specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.
NOTE: Do not apply Motorcraft® High Performance Engine RTV Silicone to the front edge of the oil pan, if the engine front cover is removed.
Fig 2: Locating Bead Of Motorcraft® High Performance Engine RTV Silicone Applying Area
Courtesy of FORD MOTOR CO.
2. Apply a 3 mm (0.11 in) bead of Motorcraft® High Performance Engine RTV Silicone on the inside edge of the oil pan to the sealing surface of the oil pan-to-engine block and to the oil pan-to-engine front cover mating surface.
3. Apply a 5.5 mm (0.21 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.
   Fig 3: Locating Bead Of Motorcraft® High Performance Engine RTV Silicone Applying Area On Crankshaft Seal Retainer Plate-To-Cylinder Block Joint

   Courtesy of FORD MOTOR CO.
NOTE: The oil pan and the 4 specified bolts must be installed within 4 minutes of the start of sealant application.
NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.
Fig 4: Identifying Oil Pan Bolts Tightening Sequence
Courtesy of FORD MOTOR CO.
4. Install the oil pan and bolts 10, 11, 13 and 14 finger tight.
NOTE: This step does not apply if the engine front cover is removed.
5. Tighten the 2 LH bellhousing-to-engine bolts.
   • Do not torque at this time.
     Fig 5: Locating LH Bellhousing-To-Engine Bolts

     Courtesy of FORD MOTOR CO.
NOTE: This step does not apply if the engine front cover is removed.
6. Tighten the RH engine-to-bellhousing bolt.
   • Do not torque at this time.
     Fig 6: Locating Engine-To-Bellhousing Bolt

     Courtesy of FORD MOTOR CO.
7. Install and tighten the 2 LH bellhousing-to-oil pan bolts.
   • Do not torque at this time.
     Fig 7: Locating LH Bellhousing-To-Oil Pan Bolts

     Courtesy of FORD MOTOR CO.
8. Install and tighten the RH oil pan-to-bellhousing bolt.
   • Do not torque at this time.
     Fig 8: Locating Oil Pan-To-Bellhousing Bolt

     Courtesy of FORD MOTOR CO.
9. Laterally align the oil pan to the block. Make sure the oil pan is flush with the block at these 2 points.
   Fig 9: Aligning Oil Pan To Block

   Courtesy of FORD MOTOR CO.
10. Tighten bolts 10, 11, 13 and 14 in the sequence shown in illustration to 3 Nm (27 lb-in).
    Fig 10: Identifying Oil Pan Bolts Tightening Sequence

    Courtesy of FORD MOTOR CO.
NOTE: This step does not apply if the engine front cover is removed.
Fig 11: Locating Lower Engine Front Cover Bolts
Courtesy of FORD MOTOR CO.
11. Install the 4 lower engine front cover bolts finger tight.
12. Install the remaining oil pan bolts and tighten in the sequence shown in illustration.
    • Tighten bolts 1-9 and 11-14 to 20 Nm (177 lb-in), then rotate an additional 45 degrees.
    • Tighten bolts 15 and 16 to 10 Nm (89 lb-in), then rotate an additional 45 degrees.
    • Tighten bolt 10 to 20 Nm (177 lb-in), then rotate an additional 90 degrees.
      Fig 12: Identifying Oil Pan Bolts Tightening Sequence

      Courtesy of FORD MOTOR CO.
NOTE: This step does not apply if the engine front cover is removed.
Fig 13: Locating Lower Engine Front Cover Bolts
Courtesy of FORD MOTOR CO.
13. Tighten the 4 lower engine front cover bolts to 24 Nm (18 lb-ft).
NOTE: This step does not apply if the engine front cover is removed.
Fig 14: Locating LH Bellhousing-To-Engine Bolts
Courtesy of FORD MOTOR CO.
14. Tighten the 2 LH bellhousing-to-engine bolts to 48 Nm (35 lb-ft).
NOTE: This step does not apply if the engine front cover is removed.
Fig 15: Locating Engine-To-Bellhousing Bolt
Courtesy of FORD MOTOR CO.
15. Tighten the RH engine-to-bellhousing bolt to 48 Nm (35 lb-ft).
16. Tighten the 2 LH bellhousing-to-oil pan bolts to 48 Nm (35 lb-ft).
    Fig 16: Locating LH Bellhousing-To-Oil Pan Bolts

    Courtesy of FORD MOTOR CO.
17. Tighten the RH oil pan-to-bellhousing bolt to 48 Nm (35 lb-ft).
    Fig 17: Locating Oil Pan-To-Bellhousing Bolt

    Courtesy of FORD MOTOR CO.
NOTE: This step does not apply if the engine front cover is removed.
Fig 18: Locating Transmission Crossmember Nuts
Courtesy of FORD MOTOR CO.
18. Tighten the 2 transmission crossmember nuts to 103 Nm (75 lb-ft).
19. Attach the generator wiring harness retainer to the engine block.
    Fig 19: Locating Generator Wiring Harness Retainer

    Courtesy of FORD MOTOR CO.

    Four Wheel Drive (4X4) vehicles 

NOTE: Use care when positioning the front axle housing, or the vacuum lines to the axle solenoid may become disconnected or damaged.
20. Raise the front axle carrier into position.
21. Install the lower front axle carrier mounting bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 20: Locating Lower Front Axle Carrier Mounting Bushing Bolt

      Courtesy of FORD MOTOR CO.
22. Install the axle shaft housing carrier bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 21: Locating Axle Shaft Housing Carrier Bushing Bolt

      Courtesy of FORD MOTOR CO.
23. Install the upper front axle carrier mounting bushing bolt.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 22: Locating Upper Front Axle Carrier Mounting Bushing Bolt

      Courtesy of FORD MOTOR CO.

    All vehicles 

24. Position the crossmember and install the 4 nuts and bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 23: Locating Crossmember Nuts And Bolts

      Courtesy of FORD MOTOR CO.
25. Attach the starter motor wiring harness retainer to the oil pan.
    Fig 24: Locating Starter Motor Wiring Harness Retainer

    Courtesy of FORD MOTOR CO.
26. Install the starter motor. For additional information, REFER to STARTING SYSTEM .
NOTE: This step does not apply if the engine front cover is removed.
Fig 25: Locating Generator Wiring Harness
Courtesy of FORD MOTOR CO.
27. Attach the generator wiring harness to the engine front cover.
NOTE: This step does not apply if the engine front cover is removed.
28. Install the transmission cooler line bracket and nut to the engine front cover stud bolt.
    • Tighten to 12 Nm (106 lb-in).
      Fig 26: Locating Transmission Cooler Line Bracket And Nut

      Courtesy of FORD MOTOR CO.
NOTE: Do not lubricate the engine oil filter gasket.
29. Install a new engine oil filter.
    • Tighten to 5 Nm (44 lb-in) and then rotate an additional 180 degrees.
      Fig 27: Locating Engine Oil Filter

      Courtesy of FORD MOTOR CO.
30. Position the transmission cooler tube bracket to the radiator support and install the bolt.
    • Tighten to 12 Nm (106 lb-in).
      Fig 28: Locating Transmission Cooler Tube Bracket Bolt

      Courtesy of FORD MOTOR CO.
31. If equipped, install the skid plate and the bolts.
    • Tighten to 48 Nm (35 lb-ft).
NOTE: This step does not apply if the engine front cover is removed.
Fig 29: Locating Upper Bellhousing-To-Engine Bolts
Courtesy of FORD MOTOR CO.
32. Tighten the 4 upper bellhousing-to-engine bolts to 48 Nm (35 lb-ft).
33. Install the oil level indicator.
    Fig 30: Locating Oil Level Indicator

    Courtesy of FORD MOTOR CO.
34. Fill the engine with clean engine oil.
35. Connect the battery ground cable. For additional information, REFER to BATTERY, MOUNTING AND CABLES .