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Section 100 (Transfer Case -- F250-F550 Super Duty): Specifications

WARNING: This page is about a different car, the 2012 Ford Pickup, 2012 Ford F550 Super Duty, 2012 Ford F450 Super Duty, and 2012 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Motorcraft® Transfer Case Fluid
XL-12
ESP-M2C166-H 1.9L (4.0 pt)
Motorcraft® Metal Surface Prep
ZC-31-A
- -
Multi-Purpose Grease
XG-4 and/or XL-5
ESB-M1C93-B -
Silicone Gasket and Sealant
TA-30
WSE-M4G323-A4 -
Thread Sealant with PTFE
TA-24
WSK-M2G350-A2 -
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
3-position indicator switch 27 20 -
Case bolts (1) - - -
Drain and fill plugs 27 20 -
Front driveshaft flange bolts 111 82 -
Front output nut 223 164 -
Gearmotor bolts 20 - 177
Poppet screw 20 - 177
Rear driveshaft flange bolts 102 75 -
Rear output nut 251 186 -
Rear retainer bolts 31 23 -
Sector shaft support 31 23 -
Shift lever bolt 27 20 -
Shift lever nut 20 - 177
Transfer case control bracket bolt 115 85 -
Transfer case control pivot bolt 40 30 -
Transfer case skid plate bolts 24 18 -
Transfer case-to-transmission bolts (1) - - -
Transmission crossmember nuts 90 66 -
Transmission mount nuts 115 85 -
(1) Refer to the appropriate procedures in this service information.