Clutch Actuator: Installation

WARNING: This page is about a different variant/trim than selected.

Check the surfaces for abrasion.

Fig 1: Checking Clutch Actuator Surfaces For Abrasion
Courtesy of FORD MOTOR CO.
Fig 2: Locating Clutch Actuator Holes
Courtesy of FORD MOTOR CO.

NOTE: Take extra care when handling the component.

Fig 3: Removing Clutch Actuator Connector

Courtesy of FORD MOTOR CO.

On both sides.
NOTE: Make sure that the components are installed to the position noted before removal.

NOTE: Only tighten the bolts finger tight at this stage.

Fig 4: Locating Clutch Actuator Bolts
Courtesy of FORD MOTOR CO.
NOTE: Only tighten the bolts finger tight at this stage.

Fig 5: Locating Clutch Unit Cover Bolts
Courtesy of FORD MOTOR CO.
NOTE: Only tighten the bolts finger tight at this stage.

Fig 6: Locating Clutch Unit Cover Bolts
Courtesy of FORD MOTOR CO.
Torque : 19 Nm

Fig 7: Locating Clutch Actuator Bolts
Courtesy of FORD MOTOR CO.
Remove the following items:

Fig 8: Locating Clutch Unit Cover Bolts
Courtesy of FORD MOTOR CO.
Remove the following items:

Fig 9: Locating Clutch Unit Cover Bolts
Courtesy of FORD MOTOR CO.
NOTE: Install all the bolts finger tight before final tightening.

NOTE: Make sure that the components are installed to the position noted before removal.

NOTE: Make sure that the installation marks are aligned.

NOTE: Make sure that the spring is correctly located in the lower spring seat.

NOTE: Make sure that the classification of the components correspond with each other.

Fig 10: Locating Identification Tags On Lower Spring Seat
Courtesy of FORD MOTOR CO.
NOTE: This step is only necessary when installing a new component.

Fig 11: Identifying Clutch Actuator Disposal Connector Brackets
Courtesy of FORD MOTOR CO.
Torque : 26 Nm

Fig 12: Locating Clutch Actuator Mounting Bolts
Courtesy of FORD MOTOR CO.
NOTE: The component can only be installed in 1 position.

Fig 13: Installing Clutch Actuator
Courtesy of FORD MOTOR CO.
NOTE: The component can only be installed in 1 position.

Fig 14: Locating Clutch Actuator
Courtesy of FORD MOTOR CO.
Refer to: Clutch Unit .