Removal and Installation: Turbocharger: Removal

WARNING: This page is about a different car, the 2013 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.

NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

Refer to: Health and Safety Precautions ( HEALTH AND SAFETY PRECAUTIONS ).
NOTE: Removal steps in this procedure may contain installation details.
Refer to: Battery Disconnect and Connect ( BATTERY DISCONNECT AND CONNECT ).
1. Torque : 5 Nm
2. Torque : 5 Nm
Fig 1: Locating Turbocharger Hose Clamps And Bolts
Courtesy of FORD MOTOR CO.
1. Refer to: Quick Release Coupling ( QUICK RELEASE COUPLING ).
2. Torque : 5 Nm
3. Torque : 5 Nm
4. Torque : 5 Nm
Fig 2: Locating Turbocharger Hose, Clamps, Bolts And Retainers
Courtesy of FORD MOTOR CO.
Refer to: Jacking and Lifting - Overview ( JACKING AND LIFTING - OVERVIEW ).
Fig 3: Locating Engine Cover Retainers (Lower)
Courtesy of FORD MOTOR CO.
1. Torque : 10 Nm
2. Torque : 5 Nm
  
  Fig 4: Locating Turbocharger Hoses Clamps And Bolts
  Courtesy of FORD MOTOR CO.
NOTE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

Fig 5: Caution - Exhaust Flexible Pipe Not Forcibly Bent Or Twisted
Courtesy of FORD MOTOR CO.
Fig 6: Identifying Bracket Nuts
Courtesy of FORD MOTOR CO.

NOTE: Make sure that a new component is installed.

Fig 7: Identifying Turbocharger O-Ring, Clamp And Bolt

Courtesy of FORD MOTOR CO.

Remove the following items:
1. Torque : 20 Nm

NOTE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

Fig 8: Identifying Cable Tie

Courtesy of FORD MOTOR CO.

Remove or install a cable tie.
Fig 9: Identifying Turbocharger Bracket And Studs
Courtesy of FORD MOTOR CO.
Refer to: Cooling System Draining and Vacuum Filling ( COOLING SYSTEM DRAINING AND VACUUM FILLING ).

NOTE: Both water outlet tube clamps must be installed between the 2 paint stripes on hoses.

Fig 10: Locating Water Outlet Tube Clamps And Paint Stripes Of Hoses

Courtesy of FORD MOTOR CO.

Torque : 28 Nm
Torque : 10 Nm

Fig 11: Locating Cover Bolts
Courtesy of FORD MOTOR CO.
Fig 12: Locating Water Outlet Tube Clamps And Connector
Courtesy of FORD MOTOR CO.
Torque : 25 Nm

Fig 13: Locating Hose Bolts And O-Rings
Courtesy of FORD MOTOR CO.
NOTE: Make sure that a new turbocharger oil supply filter is installed.

Fig 14: Identifying Turbocharger Oil Supply Filter
Courtesy of FORD MOTOR CO.
NOTE: Make sure that a new turbocharger oil drain tube is installed. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.
1. Torque : 10 Nm
Fig 15: Locating Turbocharger Oil Drain Tube With Bolts
Courtesy of FORD MOTOR CO.
NOTE: Make sure that 2 new turbocharger oil drain tube gaskets are installed. By not doing so, the turbocharger oil drain tube may leak and cause engine damage.

Fig 16: Identifying Turbocharger Oil Drain Tube Gaskets
Courtesy of FORD MOTOR CO.
Fig 17: Identifying Turbocharger-To-Cylinder Head Studs
Courtesy of FORD MOTOR CO.
Torque : 17 Nm

Fig 18: Identifying Turbocharger Oil Drain Tube Gasket And Bolts
Courtesy of FORD MOTOR CO.