Fuel Injection Pump: Installation

WARNING: This page is about a different car, the 2013 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

Discard the specified component. Follow local disposal regulations.

Fig 1: Identifying Fuel Injection Pump O-Ring Seal
Courtesy of FORD MOTOR CO.
Fig 2: Identifying Fuel Injection Pump Tappet
Courtesy of FORD MOTOR CO.
Visual check. Inspect the fuel injection pump tappet for flat spots or scoring, especially in the indicated areas. If any damage is found, inspect the fuel injection pump and the fuel injection pump tappet drive lobe. Install new components as necessary.

Fig 3: Inspecting Fuel Injection Pump Tappet For Flat Spots Or Scoring
Courtesy of FORD MOTOR CO.
NOTE: Only rotate the crankshaft Clockwise (COW) or damage to the engine may occur.

NOTE: The cam lobe for the fuel injection pump must be at BDC for the fuel injection pump installation.

Fig 4: Rotating Crankshaft Clockwise
Courtesy of FORD MOTOR CO.
Apply the specified lubricant to the specified component.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

Fig 5: Installing Fuel Injection Pump O-Ring Seal
Courtesy of FORD MOTOR CO.
Install a new fuel injection pump O-ring seal. Apply the specified lubricant to the specified component.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

Fig 6: Lubricating Fuel Injection Pump O-Ring Seal
Courtesy of FORD MOTOR CO.

NOTE: Make sure that new fuel injection pump bolts are installed.

Fig 7: Locating Fuel Injection Pump Bolts

Courtesy of FORD MOTOR CO.

Install the fuel injection pump and loosely install 2 new fuel injection pump bolts, alternately tighten each bolt one complete revolution until seated. Tighten the 2 fuel injection pump bolts in the following 2 stages.
Torque :

Stage 1: 5 Nm

Stage 2: 55°
- Torque : 17 Nm
Fig 8: Locating Fuel Injection Pump Bracket Bolts
Courtesy of FORD MOTOR CO.

NOTE: Only tighten the 2 high pressure fuel tube flare nuts finger tight at this stage.

NOTE: Only tighten 2 high pressure fuel tube bracket bolts finger tight at this stage.

Fig 10: Locating High Pressure Fuel Tube Flare Nuts

Courtesy of FORD MOTOR CO.

Install the following items:
1. NOTE: Make sure that a new high pressure fuel tube is installed.
2. Torque :
  Stage 1: 15 Nm
  
  Stage 2: 30°
3. Torque : 10 Nm
Refer to: Quick Release Coupling ( QUICK RELEASE COUPLING ).

Fig 11: Locating Identification Tag On Quick Release Coupling
Courtesy of FORD MOTOR CO.
Fig 12: Locating Fuel Injection Pump Connector
Courtesy of FORD MOTOR CO.
NOTE: Use care when installing the fuel injection pump noise insulator. Spreading the openings will aid in installing the fuel injection pump noise insulator and reduce the risk of damage.

Fig 13: Locating Fuel Injection Pump Noise Insulator Connector
Courtesy of FORD MOTOR CO.
1. Torque : 5 Nm
2. Torque : 5 Nm
Fig 14: Locating Fuel Injection Pump Hose Clamps And Bracket Bolt
Courtesy of FORD MOTOR CO.
Refer to: Battery Disconnect and Connect ( BATTERY DISCONNECT AND CONNECT ).
Refer to: Fuel System Pressure Release ( FUEL SYSTEM PRESSURE RELEASE ).