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Section 3 (Engine Mechanical - 2.0L ECOBOOST): Removal: Engine

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SPECIAL TOOL(S) / GENERAL EQUIPMENT

G08063220
014-00001 
ADJUSTABLE GRIP 1735A
G08063221
300-OTC1585AE 
Powertrain Lift
G08063222
300-OTC1819E 
2, 200# Floor Crane, Fold Away
Hose Clamp Remover/Installer
Wooden Block
    WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.
  1. Refer to: HEALTH AND SAFETY PRECAUTIONS .
  2. Refer to: JACKING AND LIFTING - OVERVIEW .
  3. Refer to: AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
  4. Refer to: FUEL SYSTEM PRESSURE RELEASE .
  5. Fig 1: Locating Underbody Shield Bolts
    G08064967Courtesy of FORD MOTOR CO.
  6. Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING .
  7. Remove the following items:
    1. Refer to: DEGAS BOTTLE .
    2. Refer to: AIR CLEANER .
    3. Refer to: AIR CLEANER OUTLET PIPE .
    4. Refer to: COOLING MODULE .
  8. Fig 2: Identifying Fuse Box Cover
    G08063224Courtesy of FORD MOTOR CO.
  9. Fig 3: Locating Engine Wiring Harness Electrical Connectors And Wiring Harness Retainers
    G08063225Courtesy of FORD MOTOR CO.
  10. Refer to: BATTERY TRAY .
  11. Fig 4: Locating Engine Wiring Harness Retainers
    G08063226Courtesy of FORD MOTOR CO.
  12. Fig 5: Locating Engine Wiring Harness Electrical Connectors, Wiring Harness Retainers And Ground Points
    G08063227Courtesy of FORD MOTOR CO.
  13. Refer to: POWERTRAIN CONTROL MODULE (PCM) .
  14. Fig 6: Locating Wiring Harness Bracket Bolt
    G08063228Courtesy of FORD MOTOR CO.
  15. Fig 7: Locating Transaxle Selector Lever Cable End
    G08064892Courtesy of FORD MOTOR CO.
  16. Fig 8: Locating Hose Coupling
    G08064915Courtesy of FORD MOTOR CO.
  17. Fig 9: Locating Hose
    G08063231Courtesy of FORD MOTOR CO.
    1. Refer to: QUICK RELEASE COUPLING .

      General Equipment  : Hose Clamp Remover/Installer

    Fig 10: Locating Clamps, Upper Radiator Hose, Heater Hose, Hose Quick Connect Coupling And Retaining Clips
    G08063232Courtesy of FORD MOTOR CO.
  18. Fig 11: Locating Tube Coupling Bolt
    G08063233Courtesy of FORD MOTOR CO.
  19. Fig 12: Locating Wiring Harness Electrical Connectors And Wiring Harness Retainers
    G08063234Courtesy of FORD MOTOR CO.
  20. Fig 13: Locating Tube Bracket Bolts
    G08063218Courtesy of FORD MOTOR CO.
  21. Fig 14: Locating Transaxle Fluid Cooler Tube Clamps
    G08063236Courtesy of FORD MOTOR CO.
  22. Remove the following items:
    1. Refer to: FRONT HALFSHAFT LH .
    2. Refer to: FRONT HALFSHAFT RH .
  23. Discard the specified component. Follow local disposal regulations.
    Fig 15: Locating Exhaust Pipe Coupling Nuts
    G08063237Courtesy of FORD MOTOR CO.
  24. Discard the specified component. Follow local disposal regulations.
    Fig 16: Locating Exhaust Pipe Gasket
    G08063238Courtesy of FORD MOTOR CO.
  25. Fig 17: Locating Turbocharger Bracket Nuts
    G08063798Courtesy of FORD MOTOR CO.
  26. 3. If equipped.
    Fig 18: Locating Turbocharger Brackets
    G08063801Courtesy of FORD MOTOR CO.
  27. Discard the specified component. Follow local disposal regulations.
    Fig 19: Locating Turbocharger Pipe Clamp
    G08063241Courtesy of FORD MOTOR CO.
  28. Fig 20: Locating Turbocharger Pipe Bracket Bolts
    G08063242Courtesy of FORD MOTOR CO.
  29. Relocate and support the component.
    Fig 21: Identifying Turbocharger Pipe Support
    G08063243Courtesy of FORD MOTOR CO.
  30. Discard the specified component. Follow local disposal regulations.
    Fig 22: Identifying Turbocharger O-Ring
    G08063244Courtesy of FORD MOTOR CO.
  31. Fig 23: Locating Transmission Bracket Nuts
    G08064901Courtesy of FORD MOTOR CO.
  32. Fig 24: Locating Transaxle Support Insulator Through Bolts
    G08063125Courtesy of FORD MOTOR CO.
  33. Discard the specified component. Follow local disposal regulations.
    Fig 25: Identifying Engine Oil Filter
    G08063101Courtesy of FORD MOTOR CO.
  34. Install the Special Tool(s)  : 300-OTC1585AE (Powertrain Lift)  , 014-00001 (ADJUSTABLE GRIP 1735A) 

    General Equipment  : Wooden Block

    Fig 26: Lifting Engine Using Powertrain Lift (300-OTC1585AE)
    G08063248Courtesy of FORD MOTOR CO.
  35. Fig 27: Locating Transaxle Support Insulator Bracket Nuts
    G08063249Courtesy of FORD MOTOR CO.
  36. Fig 28: Locating Transaxle Support Insulator Bracket Bolt
    G08063250Courtesy of FORD MOTOR CO.
  37. Fig 29: Locating Nuts, Bolts And Engine Mount
    G08063251Courtesy of FORD MOTOR CO.
  38. Special Tool(s)  : 300-OTC1585AE (Powertrain Lift)  , 014-00001 (ADJUSTABLE GRIP 1735A) 

    General Equipment  : Wooden Block

    Fig 30: Identifying Powertrain Lift And Adjustable Grip Arms
    G08063252Courtesy of FORD MOTOR CO.
  39. Fig 31: Locating Hose Bracket, Nut And Retainer
    G08063253Courtesy of FORD MOTOR CO.
  40. Fig 32: Locating Starter Stud Bolts And Nuts
    G08063254Courtesy of FORD MOTOR CO.
  41. Fig 33: Locating Starter Cable Cover Nuts
    G08063255Courtesy of FORD MOTOR CO.
  42. Fig 34: Locating Starter Insulator
    G08063256Courtesy of FORD MOTOR CO.
  43. Fig 35: Identifying Positive Crankcase Ventilation Tube
    G08063257Courtesy of FORD MOTOR CO.
  44. Install the Special Tool(s)  : 300-OTC1819E (2, 200# Floor Crane, Fold Away) 
    Fig 36: Installing Floor Crane And Spreader Bar On Engine
    G08063258Courtesy of FORD MOTOR CO.
  45. Remove the Special Tool(s)  : 300-OTC1585AE (Powertrain Lift)  , 014-00001 (ADJUSTABLE GRIP 1735A) 

    General Equipment  : Wooden Block

    Fig 37: Lifting Engine Using Powertrain Lift (300-OTC1585AE)
    G08063248Courtesy of FORD MOTOR CO.
  46. Fig 38: Locating Transaxle-To-Engine Bolts
    G08063260Courtesy of FORD MOTOR CO.
  47. Fig 39: Locating Transaxle-To-Engine Bolt And Hose Retainer
    G08063261Courtesy of FORD MOTOR CO.
  48. Fig 40: Locating Engine-To-Transaxle Bolts
    G08063262Courtesy of FORD MOTOR CO.
  49. Two people required.
    Fig 41: Locating Transaxle-To-Engine Bolts
    G08063263Courtesy of FORD MOTOR CO.